01 PP-3 after comissioning 29.05.2021 (1).pptx

Ppt of pellet plant

1. pellet plant 3 21-05-2021

2. PP3 Manpower requirement # Description Present Manpower after MOT#1 Proposed Manpower requirement for MOT#2 JSW MBC JBC TMC Total JSW MBC JBC TMC Total 1 Operation 26 74 100 81 227 308 2 Mechanical 16 58 10 84 42 98 64 59 263 3 Electrical 12 25 37 25 51 15 91 4 Mobile Equipment 10 10 24 7 31 5 SSC ( Sodexo ) 12 12 Total 54 167 10 231 148 400 98 59 705 Category Justification for the increase TMC Vertical Pressure Filter (VPF)-37, Lubrication Management Program (LMP) -14, Water management-4 in PP3+4 in Wet Grinding Area (WGA) JBC ( Mech+Elec ) Mechanical: ESP – 6, DE dusting- 10, Pneumatic conveying-08 (ESP, dedusting system, Additive Mills), WG Ball mill -10, Slurry pump and water pump – 10, Lubrication pumps, filters , distributors – 05, Additive mills, roto weigher , mixer – 5,Chiller and AHU maintenance – 5, Air Compressor – 05 Electrical: ESP-05, Bag filters-05, Pneumatic and control valves and other instruments- 05 SSC Sodexo manpower for office building, ESS 1 to 5 (1,27,999 sq ft ) Mobile Equipment Additional Bobcat -04 , Hydra -01 (G-Shift) , Utility Vehicle – 01 (A+B Shift) ,Loader -01

3. Process flow ALONG with manpower - OPERATION Day Bin building & Conveyors, Thickener, Pump house G shift Shift JSW MBC MBC JSW JBC JBC HK HK General Shift - Nos MOT 449 Per Shift - Nos MOT 6 12 7 Note :- Housekeeping Manpower Nos are considered under MBC 2 6 Ball Mills and Discharge circuit 1 1 2 3 Thickener, Pump house and Slurry pumping system VPF, Clarifier, slurry holding tanks, Feed Pumps & Conveyors 2 5 1 10 5 3 6 Mobile Equipment Total Category MBC JBC Total MOT#1 10 10 MOT#2 24 7 31 AGM & Vertical Mill for Bentonite 4 4 5 Concentrate Bins, Blending & Mixing 4 Balling Discs 2 8 6 2 Indurating Machine & Process Fans Product Handling & HLS 3 3 Utilities and ESP 3 2 Pellet Storage & Distribution 4 Shift Incharge Control Room Area2 InCharge 2 3 1 10 4 2 6 3 1 1 1 4 1 1 1 2 1 4 1 1 2 3 1 2 1 1 1 1 1 1 MOT#1 MOT#2 MOT#2 MOT#1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 Section InCharge Area 1 InCharge 2 1 REV 10 6 49 REV 18 31 23 Area  Manpower JSW  MBC JBC TMC Total MOT#1 Oper 26 74 100 MOT#2 Oper 8 1 227 308 MOT#2 MOT#1 MOT#2 MOT#1 MOT#2 MOT#1 MOT#1 MOT#2 1 3 WET GRINDING AREA AREA-1 FILTERATION AREA-2

4. Process flow ALONG with manpower - MECHANICAL G shift Shift JSW MBC MBC JSW JBC JBC HK HK General Shift - Nos Proposed 18 38 64 Per Shift - Nos Proposed 6 17 Balling- Balling discs Pellet making & Process Fans – Indurating of Pellets Flux & Bentonite handling, Storing & Grinding 4 3 All Conveyors Product Handling & Hearth Layer Screening 3 8 35 1 4 Filters Building,Thickeners,Slurry Pumping & Compressors 2 4 1 4 37 59 Wet Grinding Facility (Day Bins, Ball Mills, Slurry handling) 3 4 2 4 Concentrate handling , storing Blending & Mixing , All Bagfilters 4 19 4 1 Lubrication ,ESP and Utilities Section In Charge 1 1 2 4 1 2 2 4 4 MOT#1 MOT#2 1 4 1 3 MOT#2 MOT#2 MOT#1 MOT#2 MOT#1 MOT#2 MOT#1 MOT#1 MOT#2 1 4 1 2 Area  Manpower JSW  MBC JBC TMC Total MOT#1 Mech 16 58 10 84 MOT#2 Mech 42 98 64 59 263 Mechanical Planning and Sub Store 1 2 2 10 MOT#1 8 8 2 2 2

5. Process flow ALONG with manpower - electrical G shift Shift JSW MBC MBC JSW JBC JBC HK HK ESS-3: Mixer, Balling disc, Indurating, ESP, Weigh Feeders, Roto Weigher , Conveyors, Hearth Layer Conveyors, Electrical Store Maintenance ESS-2A: Filters, Filtration pump house, Thickener & Flocculent System, Related Conveyors, Slurry Tank, Agitator, Slurry Feed pumps, Filter Compressor 3 1 ESS 1 & 4: Process Fan, Product Storage, Compressor, Main Chiller & Process Chiller, Pump House, Hearth Layer Screen & Vibro Feeder, Bag filters 1 1 2 1 1 1 1 ESS-5: Wet Grinding Facility (Day Bins, Ball Mills, Slurry handling) 1 2 1 3 1 2 1 2 ESS-2B: Additive grinding Mill, Bentonite grinding mill, Burner, Recirculation Fan, Classifier, Cyclone, Bag filter, Pneumatic Conveying 1 2 1 1 1 1 Section In Charge 1 1 1 1 2 1 2 1 3 Area    JSW  MBC JBC Total Elect 12 25 37 Elect 25 51 15 91 MOT1 MOT2 5 5 5 2 1 MOT1 MOT2 1 1 1 1 1 MOT2 MOT1 1 1 Wet Grinding & PP-3 General Shift - Nos MOT1     MOT2     6 6 7 11 15 Wet Grinding & PP-3 per Shift MOT1 2 5 MOT2 5 10 MOT2 MOT1 MOT2 MOT1 MOT1 MOT2 MOT1 MOT2 Wet Grinding & PP-3 Shift total (Including Reliever) MOT1 6 19 MOT2 18 40 Electrical Planning & Sub Store 1 2

6. Equipment Owned Hired No of Shifts MBC JBC Remarks Exis Prop Exis Prop Exis Prop Exis Prop Exis Prop Hydra 1 1 1 2 2 1 1 1 Sharing between PP2 ,PP3 & Wet grinding Tractor 1 1 1 1 Sharing between PP2 and PP3 Bob Cat 2 6 2 2 5 14 12 + 2 (reliever)   Loaders 1 2 3 3 2 7 IVCS 1 1 1 1 2 2   Tipper 1 2 2   EX 70 will be used for heaping of dolomite-800 TPD consumption (stock of 2400 tons), lime stone – 200TPD consumption (stock of 600 tons), coke – 200TPD consumption (Stock of 600 tons), bentonite-140TPD consumption (Stock of 500 tons) EX-70 1 2 2 Utility 1 2 2 PP3 area is very vast, for shifting of spares, and consumables from one area to another area inside the PP3. Shifting of materials from central stores to plant. CRS and I Shop material shifting and follow up. To speed up the ordering process frequent visit to Commercial dept. Shifting of Empty gas cylinders to central store and full cylinders from central store. Internal shifting of spares and manpower from one plant to other plant Total         10 24 7   PP3 Mobile Equipment proposed

7. PP3 SODEXO MANPOWER proposed Area Wise details SL No Area Name Total In M2 Per SFT Total in SFT 1 ESS01-PP-3-Near to ESP 2250 10.76 24210 2 ESS2A-PP-3-Indurating Building 2427 10.76 26115 3 ESS2B-PP-3-Additive grinding 532 10.76 5724 4 ESS 3-PP-3-Balling Unit 3229 10.76 34744 5 ESS4-PP-3-Indurating Discharge end 382.2 10.76 4112 6 ESS 5-PP-3-Wet grinding area 2817 10.76 30311 7 PP-3 Toilets 19 10.76 200 8 PP#3 Substore 240 10.76 2582 11896 127999

8. Wet grinding unit for pp 3

9. PP3 Manpower requirement # Description Approved Manpower Proposed Manpower for Commissioning & Stabilization JSW MBC JBC Total JSW MBC JBC/N Total 1 Operation 4 20 24 8 76 84 2 Mechanical 4 15 10 29 6 19 25 50 3 Electrical 4 9 13 5 11 16 Total 12 44 10 66 19 106 25 150 Mobile Equipment ’& EOT crane operators 8 Manpower added in Operations (MBC ) Forklift operator : Shift A&B 1+1 Bobcat operators: Shift A, B & C = 1+1+1 EOT Crane operator : Shift A & B : 1+1 Relievers Bobcat and Forklift : 1 Total MBC = 68 + 8 = 76

10. Process flow ALONG with manpower - OPERATION G shift Shift JSW MBC MBC JSW JBC JBC HK HK General Shift - Nos Proposed 1 Per Shift - Nos Proposed 2 13 8 1 2 1 2 1 3 1 Area  Manpower JSW  MBC JBC Total Oper 8 76 84 8 Day Bin Feeding system with reversible conveyor 1 Reversible conveyor 3 connecting conveyor and chutes Day Bin Material distribution system 2 shuttle conveyor +1 feeding conveyor Day bin discharge system 8 feeders + 8 feeding conveyors Mill cyclone 24 cyclones + 4 feeding conveyors Ball Mills 4 nos and discharge sumps, media charging Concentrate thickener, Compressor system Pump House and Slurry pumping system 1 2 2 1 1 2 2 3 1 1 2 1 1 Bobcat /forklift operator 1 EOT crane operator

11. Process flow ALONG with manpower - mechanical G shift Shift JSW MBC MBC JSW JBC JBC HK HK General Shift - Nos Proposed 2 5 25 Per Shift - Nos Proposed 1 4 1 1 Area  Manpower JSW  MBC JBC Total Mech 6 19 25 50 Day Bin Feeding system with reversible conveyor 1 Reversible conveyor 3 connecting conveyor and chutes Day Bin Material distribution system 2 shuttle conveyor +1 feeding conveyor Day bin discharge system 8 feeders + 8 feeding conveyors Mill cyclone 24 cyclones + 4 feeding conveyors Mills 4 nos and discharge sumps, media charging Concentrate thickener, Compressor system, Chiller Pump House and Slurry pumping system 1 1 1 1 1 5 10 5 5 5 Major Equipment 27 Conveyors, 8 Day Bins (Silo), 4 Ball Mills, 4 Cyclone banks, 14 Slurry pumps, 15 Process & Gland water pumps, 1 Concentrate thickener, 2 Slurry holding tanks, 2 Compressors, 2 Chiller units 1 JBC Ball Mill & Thickeners – 10 Slurry & process water pumps – 10 Conveyor Maintenance - 5

12. Process flow ALONG with manpower - ELECTRICAL G shift Shift JSW MBC MBC JSW JBC JBC HK HK General Shift - Nos Proposed 2 4 Per Shift - Nos Proposed 1 2 1 Area  Manpower JSW  MBC JBC/N Total Ele 5 11 16 Day Bin Feeding system with reversible conveyor 1 Reversible conveyor 3 connecting conveyor and chutes Day Bin Material distribution system 2 shuttle conveyor +1 feeding conveyor Day bin discharge system 8 feeders + 8 feeding conveyors Mill cyclone 24 cyclones + 4 feeding conveyors Mills 4 nos and discharge sumps, media charging Concentrate thickener, Compressor system Pump House and Slurry pumping system 1 1 1 1 2 1

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