03-Maintenance Option Selection.ppt very important

03-Maintenance Option Selection.ppt very important

1. Maintenance OptionMaintenance Option
SelectionSelection
MMaintenance aintenance SStrategytrategy
عون رايتخا عون رايتخا
هنايصلاهنايصلا
Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy

2. Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
MMaintenance aintenance OOption ption SSelectionelection
This section refers to the preferred This section refers to the preferred
method of determining method of determining
Type (s) of maintenance, &Type (s) of maintenance, &
Frequency,Frequency,
to be applied to each item of to be applied to each item of
equipment. equipment.

3. Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
The effective selection The effective selection
of maintenance tasks of maintenance tasks
can have a significant can have a significant
impact on?impact on?
MMaintenance aintenance OOption ption SSelectionelection

4. Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
cost,cost,
Maintenance ManpowerMaintenance Manpower levels levels
&&
the production performancethe production performance
MMaintenance aintenance OOption ption SSelectionelection

5. Training Department
Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
The outcome of applying The outcome of applying
the technique shall be: the technique shall be:
MMaintenance aintenance OOption ption SSelectionelection

6. Training Department
Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
A list of maintenance activities for each equipment.A list of maintenance activities for each equipment.
Proposed maintenance intervals for each maintenance Proposed maintenance intervals for each maintenance
activity.activity.
Quantified resource lists in terms of manpower, skills and Quantified resource lists in terms of manpower, skills and
materials.materials.
MMaintenance aintenance OOption ption SSelectionelection

7. Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy
Classify
Equipment
Rank Equipment
by Category
Define
Maintenance
Method
Conduct
Prioritisation
Study
Select
Maintenance
Options
Define
Maintenance
Tasks, Skills,
Resources and
Frequency
Prepare
Maintenance
Master Plan
MMaintenance aintenance OOption ption SSelectionelection

8. Maintenance StrategyMaintenance Strategy
CMMS CMMS
Asset RegisterAsset Register
CMMS CMMS Equipment / location hierarchy Equipment / location hierarchy
Safety Critical Safety Critical
Asset Asset
definitiondefinition
Asset Asset
Classification Classification
ProcedureProcedure

9. Equipment ClassificationEquipment Classification
VitalVital
High High CapitalCapital
CostCost
EssentialEssential AuxiliaryAuxiliary
High Capital High Capital
CostCost
High High
MaintenanceMaintenance
CostCost
NO
NO
NO
RTFRTF
Yes
Yes
High Capital High Capital
CostCost

10. VitalVital
EssentialEssential
High Capital CostHigh Capital Cost
NO
NO
Yes
Yes
High Maintenance CostHigh Maintenance Cost
Low MTBFLow MTBF
MeasurementMeasurement
FullyFully
NoNoPartialPartial
PMPMCBMCBMCBM/PMCBM/PM
Yes
Design out Design out
maintenancemaintenance
NO

11. VitalVital
FMEAFMEA
SelectSelect
1.1.RTFRTF
2.2.PMPM
3.3.CBMCBM
4.4.DOMDOM

12. Planned
Maintenance
Run-To
Failure
PreventivePreventive Predictive Proactive
MMaintenance aintenance TTypeype
Preventive Preventive && Predictive Maintenance Predictive Maintenance
mkenawyMaintenance Strategy