03 siemens controllers and operator component of a CNC machi.ppt

siemens controllers and operator component of a CNC machi.ppt

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Siemens CNC controllers and operator componant

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System Overview
Operator panel OP and MMC/PCU
Machine control panel
Keyboard
NCUI/RF MSDFDD
SIMODRIVE 611D
SINUMERIK 840D
SINUMERIK 810D
Operator components
SINUMERIK
Digital
drive
system
1PH7 1FT6
/
1FK6
Digital
motors
I/Os
SIMATIC S7-300

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Overview of Hardware Components: Operation

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SINUMERIK 810D
CCU CCU-Box
Battery
Drive bus

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CCU Interfaces
Encoder 1-6
NC-Card
Drive bus
SIMATIC-IF
2 Handwheels
2 Probes
Device bus
Axes-
extensions 4-6
MPI-IF
187,5kBd
PROFIBUS-DP
Axes-
extension 3
1
6
46

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SINUMERIK 810D LEDs and Switches
Numerical
display
LED for NC
LED for PLC
DAC 1-3
Reset
pushbutton S1
Switch S4 for
PLC
Drive terminals
Switch S3 for
NC
1 2
3 M

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SINUMERIK 810D with axis extension unit

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Compact I/O module (EFP)

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SINUMERIK 840D
•NCU 561.4
•NCU 571.4
•NCU 572.4
•NCU 573.4/.5
Battery /
fan unit
DC link
NCU box

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SINUMERIK 840D Interfaces
OPI
Profibus DP
Link module
SIMATIC-SS
PG-MPI-SS
Periphery SS
Displays/switches
Digitizer module
Drive bus
Device bus
NC card slot

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SINUMERIK 840D LEDs and Switches

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Overview of Hardware Components: I/Os

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SIMODRIVE 611D Overview
Terminals for
enabling signals,
alarm signals,
monitoring signals
Device bus
600 V DC
DC link voltage
Closed-loop
control module
Power
module
Power supply Motor connection
Digital
drive bus
Infeed/regenerative
feedback module
or unregulated power supply
module
Main spindle
drive modulesFeed drive modules
SINUMERIK
840D NCU
module
Supply infeed module
(plug-in module)
Drive module
Overvoltage
protection module
(optional)

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611D Terminals
Motor encoder
Direct measuring system
Terminals
DACs
Drive bus
Device bus
DACs
DAC 1 DAC 2
DAC 3
GND

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Mains Supply
3 AC 400V
Commutating
reactor
Line filter
3 AC 400V
Line filter
Infeed/regenerative
feedback module (I/RF)
Unregulated
power supply module (UPS)
5 kW
10 kW
28 kW
Available
power modules:
16 kW
36 kW
55 kW
80 kW
120 kW
Available
power modules:
V
DClink
-t
V
DClink
-t
Constant 600 V
Accelerating
motors
Decelerating
motors
Approx. 570 Vmin. 490 V
max. 644 V
DC link voltage

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Mains Supply LEDs and Switches

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Overview of Operator Panels(OP)
OP031
MMC
103
MMC
100.2
OP032S
OP030
ISA/PC card adapter
for AT blocks and
PC cards
Disk drive
FDD 3 1/2"

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OP 031

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OP 032S with Keyboard

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MMC 100.2

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MMC103

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Overview of New Operator Panels
OP 031/mono
Machine tools
9,5“
Resolution:
10.4“ 640x480
12.1“ 800x600
15.1“ 1024x768
Resolution:
9.5“ 640x480
10.4“ 640x480
OP 010
OP 012
Automobile, mass production
JobShop
Tool and die manufacturing
OP 032 S
10,4“
OP 010S
OP 015
OP 031/color
Machine tools
10,4“
- OP 010C

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Overview of New PCs
MMC 100.2
MMC 103 PCU 50
PCU 20
PCU 70

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OP 012

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OP 010C
USB

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PCU 20

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PCU 50

SINUMERIK
24V DC
Hard disk
reset

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PCU 70

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Handheld Unit HHU

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Mini HHU

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19" Machine Control Panel

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MCP for OP 032S

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MPI Interface

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Switch S3 for MCP

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OP012 Operator Panel
B
A
C
i
F
D
G
2
1
3
4
5
6
6

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Machine Area, Return, ETC Key, Area Switchover
V
e
r
t
ic
a
l
s
o
f
t
k
e
y

b
a
r
Horizontal softkey bar

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Shift Key, Channel Switchover, Alarm Acknowledgement,
Information Key
OP031 keypad
OP012 keypad

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Select Window, Cursor, Page, Select, End of Line
Keyboard block OP031
Keyboard block OP012

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Edit Key, Delete Character, Blank, Input Key
Keyboard block OP031
Keyboard block OP012

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Additional Keys OP012
USB interface for
keyboard and mouse
Integrated mouse

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Machine Control Panel Milling/Turning
Machine control panel milling
Machine control panel turning
9
10
10
9

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Machine Functions Teach In, Repos, Reference Point

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MCP - Operating modes

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Machine Functions INC 1...10000
INC keys

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Axis and Direction Keys, MCS/WCS Switchover
Axis keys turning/milling
Direction keys/rapid
traverse override
Switchover
MCS/WCS

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Program Control

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Feedrate Control
Feedrate control

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Spindle Control
Spindle control