2011 Yamaha 6×7 Type A COMMAND LINK PLUS Service Repair Manual SN:0000749 and up
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About This Presentation
This is the Highly Detailed factory service repair manual for the2011 YAMAHA 6×7 TYPE A COMMAND LINK PLUS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well...
This is the Highly Detailed factory service repair manual for the2011 YAMAHA 6×7 TYPE A COMMAND LINK PLUS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2011 YAMAHA 6×7 TYPE A COMMAND LINK PLUS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Technical Feature and Description
Rigging Information
Troubleshooting
Electrical System
Digital Electrical Control Unit
Index
Appendix
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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Size: 2.2 MB
Language: en
Added: Nov 15, 2017
Slides: 50 pages
Slide Content
SERVICE MANUAL
LIT-18616-03-29 6Y9-28197-1N-11
COMMAND
LINK
PLUS
Contents
General information
GEN
INFO
0
Specification
SPEC
1
Technical feature and description
TECH
FEA
2
Rigging information
RIG
GING
3
Troubleshooting
TRBL
SHTG
4
Electrical system
ELEC
5
Digital Electrical Control unit
DIGIT
CONT
6
Index Appendix
A
GEN
INFO
0
1
2
3
4
5
6
7 8 9
10
A
General information0
Safety while working .................................... ................ 0-1
Rotating part .................... .......................................................... 0-1
Hot part ............................ .......................................................... 0-1
Electric shock ....................................... ..................................... 0-1
Handling of gasoline .................. ................................................ 0-1
Ventilation ........................ .......................................................... 0-1
Self-protection ...................................... ..................................... 0-2
Working with crane .................................................... ................ 0-2
Part, lubricant, and sealant ........ ................................................ 0-2
Handling of sealant .................... ................................................ 0-2
Special service tool ................... ................................................ 0-2
Tightening torque ............ .......................................... ................ 0-3
Non-reusable part ............ .......................................... ................ 0-3
Disassembly and assembly ....................................................... 0-3
How to use this manual .............................. ...................... 0-4
Manual format ...................................... ..................................... 0-4
Abbreviation .................... .......................................................... 0-5
Lubricant, sealant, and thread locking agent ................. 0-6
Symbol ............................ .......................................................... 0-6
Special service tool ..................................... ...................... 0-7
0-1
GEN
INFO
General information
Safety while working To prevent an accident or injury and to pro-
vide quality service, observe the following
safety procedures. Rotating part • Hands, feet, hair, jewelry, clothing, personal
flotation device straps, and so on, can
become entangled with internal rotating
parts of the engine, resulting in serious
injury or death.
Keep the top cowling installed whenever
possible. Do not remove or install the top
cowling when the engine is running.
Only operate the engine with the top cowl-
ing removed according to the specific
instructions in the manual. Keep hands,
feet, hair, jewelry, clothing, personal flota-
tion device straps, and so on, away from
any exposed moving parts. Hot part During and after operation, engine parts are
hot enough to cause burns. Do not touch any
parts under the top cowling until the engine
has cooled. Electric shock Do not touch any electrical parts while start-
ing or operating the engine. Otherwise, shock
or electrocution could result.
Handling of gasoline Gasoline is highly flammable. Keep gaso-
line and all flammable products away from
heat, sparks, and open flames.
Gasoline is poisonous and can cause injury
or death. Handle gasoline with care. Never
siphon gasoline by mouth. If you swallow
some gasoline, inhale a lot of gasoline
vapor, or get some gasoline in your eyes,
see your doctor immediately. If gasoline
spills on your skin, wash with soap and
water. If gasoline spills on your clothing,
change your clothes. Ventilation Gasoline vapor and exhaust gas are
heavier than air and extremely poisonous. If
gasoline vapor or exhaust gas is inhaled in
large quantities, it may cause loss of con-
sciousness and death within a short time.
When test running an engine indoors (for
example, in a water tank) make sure to do
so where adequate ventilation can be main-
tained.
0-2
Safety while working
0
1
2
3
4
5
6
7 8 9
10
A
Self-protection Protect your eyes by wearing safety
glasses or safety goggles during all opera-
tions involving drilling and grinding, or when
using an air compressor.
Protect your hands and feet by wearing pro-
tective gloves and safety shoes when nec-
essary. Working with crane Outboard motors weighing 18.0 kg (39.7 lb)
and over must be carried by a crane.
Use the wire ropes of adequate strength,
and lift up the outboard motor using the
three-point suspension.
If the outboard motor does not have three
or more points to be suspended, support it
using additional ropes, or the like, so that
the outboard motor can be lifted and carried
in a stable manner.
Part, lubricant, and sealant Use only genuine Yamaha parts, lubricants,
and sealants, or those recommended by
Yamaha, when servicing or repairing the out-
board motor. Handling of sealant Wear protective gloves to protect your skin,
when using the sealants.
See the material safety data sheet issued
by the manufacturer. Some of the sealants
may be harmful to human health. Special service tool Use the recommended special service tools
to work safely, and to protect parts from dam-
age.
0-3
GEN
INFO
General information
Tightening torque When tightening nuts, bolts, and screws, fol-
low the tightening instructions provided
throughout the manual. If the tightening order
is not specified, tighten the large sizes first,
and then tighten the small sizes, starting from
the center and moving outward. Non-reusable part Always use new gaskets, seals, O-rings, cot-
ter pins, and so on, when installing or assem-
bling parts. Disassembly and assembly Use compressed air to remove dust and dirt
during disassembly.
Apply specified grease to the contact sur-
faces of moving parts before assembly.
Check that moving parts operate normally
after assembly.
0-4
How to use this manual
0
1
2
3
4
5
6
7 8 9
10
A
How to use this manual Manual format The format of this manual has been designed to make service procedures clear and easy to under-
stand. Use the following information as a guide for effective and quality service.
Parts are shown and detailed in an exploded diagram and are listed in the component list (see a
in the following figure for an example page).
The component list consists of part names and quantities, as well as bolt and screw dimensions
(see b in the following figure).
Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and
the lubrication points (see c in the following figure).
Tightening torque specifications are provided in the exploded diagrams (see d in the following fig-
ure), and in the related detailed instructions. Some torque specifications are listed in stages as
torque figures or angles in degrees.
Separate procedures and illustrations are used to explain the details of removal, checking, and
installation where necessary (see e in the following figure for an example page).
TIP: For troubleshooting procedures, see Chapter 4, “Troubleshooting.”
5-51
ELEC
Electrical system
ASingle engine type
BTwin and triple engine types
3. Check the engine start switch or main
switch for continuity at the engine start
switch coupler.
AEngine start switch
BMain switch
(*1) Engine start switch only
4. Connect the engine start switch or main
switch coupler.
Checking the engine start/stop
button 1. Disconnect the engine start/stop button
coupler.
2. Check the engine start/stop button for
continuity at the engine start/stop button
coupler.
Engine start switch or main switch input
voltage:
Red (R)–Ground
12.0 V (battery voltage)
B
R
b
a
a
B
b
e
A
cd
c
d
OFF START
ONON
OFF
Switch
position
Te r m i n a l
abcde
OFF
ON
START
(*1)
a
b
A
B
C
d c
ef
d c
ef
6-4
Gear housing (single engine type [top mount])
0
1
2
3
4
5
6
7
8
9
10
A
Gear housing (single engine type [top mount])
skrameR yt’Q eman traP .oN
1 hctiws lartueN 1
1 etalP 2
3M 2 wercs hctiws lartueN 3
10 mm
5M 4 wercs gnisuoh raeR 4
14 mm
1 gnisuoh raeR 5
1 raeG 6
5M 2 wercs reniateR 7
10 mm
1 mra evirD 8
1 tfahs evirD 9
1 etalp noitcirF 01
1 gnirpS 11
1 retpadA 21
1 relloR 31
1 gnirpS 41
1 rehsaW 51
1 tloB 61
1 pilcriC 71
0.4 N·m (0.04 kgf·m, 0.30 ft·lb)
3 N·m (0.3 kgf·m, 2.2 ft·lb)
3 N·m (0.3 kgf·m, 2.2 ft·lb)
1
2
3
3
4
4
5
6
7
8
9
20
10
11
12
13
14
15
16
17
18
19
ECM housing (single engine type [top mount]) /
Gear housing (single engine type [top mount])
e
b
c
d
a
Safety while working / How to use this manual
0-5
GEN
INFO
General information
Abbreviation The following abbreviations are used in this service manual.
Abbreviation Description
ABYC American Boat and Yacht Council
CAN Controller Area Network
DN Down side
ECM Electronic Control Module
Eng Engine
EUR Europe
EXH Exhaust
FForward
GPS Global Positioning System
ID Identification
INT Intake
LAN Local Area Network
LED Light Emitting Diode
LPS Lever Position Sensor
Max. Maximum
Mfg./Dlr Manufacturer/Dealer
Min. Minimum
N Neutral
NMEA National Marine Electronics Association
OCV Oil Control Valve
PORT Port side
PTT Power Trim and Tilt
RReverse
R/C Remote Control (Digital Electronic Control)
SPS Shift Position Sensor
STBD Starboard side
Temp Temperature
UP Up side
YDIS Yamaha Diagnostic System
0-6
Lubricant, sealant, and thread locking agent
0
1
2
3
4
5
6
7 8 9
10
A
Lubricant, sealant, and thread locking agent Symbol Symbols in an exploded diagram or illustration i ndicate the grade of lubricant and the lubrication
points.
Symbol Name Application
Water resistant grease
(Yamaha grease A)
Lubricant
How to use this manual / Lubricant, sealant, and thread locking agent
0-7
GEN
INFO
General information
Special service tool For U.S.A. and Canada
Special service tools numbered “YB-*****” are distributed by K & L.
Special service tools with Yamaha part numbers (9 0890-*****) are distributed by the Parts Division.
YDIS (CD-ROM, Ver. 1.33)
60V-WS853-06
YDIS USB adapter and cable
60V-WS850-00
Digital multimeter
YU-34899-A
SPEC
Specification1
Model feature ....................... .............................. ................ 1-1
General feature ......................................................................... 1-1
Model designation ..................................................................... 1-3
Serial number ....................................... ..................................... 1-3
Electrical technical data ............................. ...................... 1-4
Digital Electronic Control syst em ............................................... 1-4
Y-COP ....................................... ................................................ 1-5
Specified tightening torque ........................ ...................... 1-6
Digital Electronic Control syst em ............................................... 1-6
Y-COP ....................................... ................................................ 1-6
General tightening torque .......................... ...................... 1-7
1-1
SPEC
Specification
Model feature General feature Command Link Plus overall feature
New network protocol
aDigital Electronic Control
Command Link Plus network connecting
coupler (6 pins)
Push-button engine start and stop
Switchable starter circuit to be compatible
with both new and existing outboard motors
bCommand Link Plus Multifunction
Color Gauge
Color liquid crystal display
Trolling speed control
Displays engine information for up to three
outboard motors on a single display.
cY-COP
Equipped with Y-COP as an anti-theft mea-
sure
dCommand Link Plus Multisensor
Transmission of information on boat speed
(over water), water depth, and water sur-
face temperature
eCommand Link Plus Analog Gauge
Interface
Digital-to-analog signal conversion
Output to an analog tachometer and an
analog trim meter
fCommand Link Plus Gateway
Data conversion between the Command
Link Plus network and an NMEA 2000 stan-
dard.
1-2
Model feature
0 1
2
3
4
5
6
7
8
9
10
A
SET
MENU
CANCEL
SET
MENU
CANCEL
Y-COP
LPS LPS LPS LPS LPS LPS
Command Link
Plus Multifunction
Color Gauge
Command Link
Plus Multifunction
Color Gauge
Multi-Hub Multi-Hub
Engine start/stop
button
Engine shut-off
switch
Station
selector
switch
Control
lever
Control
lever
Digital
Electronic
Control ECM
(PORT)
Digital
Electronic
Control ECM
(STBD)
Digital
Electronic
Control ECM
(center)
Digital
Electronic
Control ECM
(PORT)
Digital
Electronic
Control ECM
(STBD)
Digital
Electronic
Control ECM
(center)
Control
lever
Control
lever
Station
selector
switch
Engine
start/stop
button
Main switch
Engine
ECM
Engine
ECM
Engine
ECM
ALL engine
start/stop
button
Command Link
Plus Analog
Gauge Interface
Command Link
Plus Gateway
Command
Link Plus
Multisensor
1-3
SPEC
Specification
Model designation This manual covers the following types. Serial number The Digital Electronic Control serial number
is stamped on the label attached to the Digi-
tal Electronic Control to the position of a.
ASingle engine type (top mount)
BTwin engine type
CTriple engine type
DSingle engine type (flush mount)
aApproved model code
bType
cSerial number
dBlank
Type Station type
Out-
board
motor
A
Single station model
single
Btwin
C
Dual station model
(main station)
single
Dtwin
Ftriple
G
Dual station model (sub
station)
single
Htwin
Ktriple
a
a
AB
CD
a
a
Approved
model code
Type
Starting
serial number
6X6 A 0003236–
B 0503218–
C 1001104–
D 1501366–
F 2500557–
G 3000143–
H 3500335–
K 5000122–
6X7 A 0000749–
YAMAHA MOTOR CO., LTD.
MADE IN JAPAN
PAYS D'ORIGINE JAPAN
a
bd
c
1-4
Electrical technical data
0 1
2
3
4
5
6
7
8
9
10
A
Electrical technical data Digital Electronic Control system (*1) The figures are for reference only.
Item Unit
Model
6X6 6X7
Engine start switch
Input voltage V 12.0
Main switch
Input voltage V 12.0
Digital Electronic Control
Input voltage V 12.0
Digital Electronic Control ECM
Input voltage V 12.0
LPS
Output voltage
F fully open position V 4.41–4.71
F shift-in position V 2.66–2.92
N position V 2.07–2.33
R shift-in position V 1.47–1.74
R fully open position V 0.29–0.59
Throttle request
F fully open position % 100
F shift-in position % 0
N position % 0
R shift-in position % 0
R fully open position % 100
Shift request
F position % 100
N position % 0
R position % –100
Free throttle switch
Input voltage (*1) V 10.8
PTT switch
Input voltage V 12.0
Engine selector switch
Input voltage V 12.0 —
Station selector switch
Input voltage (*1) V 10.9 —
Model feature / Electrical technical data
1-5
SPEC
Specification
Y-COP (*1) The figures are for reference only.
Item Unit
Model
6Y8
Y- C O P
Input voltage V 12.0
Buzzer
Input voltage V 12.0
Button cell battery
Battery voltage (*1) V 3.0
1-6
Specified tightening torque
0 1
2
3
4
5
6
7
8
9
10
A
Specified tightening torque Specified tightening torques are pr ovided for specific nuts, bolts, and screws. When tightening these
fasteners, follow the tightening torque specifications indicated throughout the manual to meet the
design aims of the Command Link Plus. Digital Electronic Control system
Y-COP
Part to be tightened Screw size
Tightening torques
N·m kgf·m ft·lb
Digital Electronic Control mounting nut (6X6) – 4 0.4 3.0
Side cover screw M5 2 0.2 1.5
Digital Electronic Control mounting nut (6X7) – 7 0.7 5.2
ECM bracket screw ø6 7 0.7 5.2
Side cover screw M5 2 0.2 1.5
Control lever bolt M8 23 2.3 17.0
Grip screw M5 3 0.3 2.2
Lever cover screw M5 3 0.3 2.2
Stopper screw M5 3 0.3 2.2
Lead cover screw M4 1 0.1 0.7
Pilot indicator screw M4 3 0.3 2.2
ECM cover screw M5 1 0.1 0.7
ECM mounting screw M5 3 0.3 2.2
Neutral switch screw M3 0.4 0.04 0.3
Rear housing screw M5 3 0.3 2.2
Retainer screw M5 3 0.3 2.2
PTT switch screw M4 2 0.2 1.5
Holder screw M4 2 0.2 1.5
Bracket screw M5 3 0.3 2.2
Engine shut-off switch nut – 4 0.4 3.0
Lock arm screw M5 3 0.3 2.2
Free throttle switch screw (6X7) M4 2 0.2 1.5
Part to be tightened Screw size
Tightening torques
N·m kgf·m ft·lb
Receiver screw M4 4 0.4 3.0
Control unit screw M6 4 0.4 3.0
Buzzer screw ø6 2 0.2 1.5
Transmitter screw ø2 0.1 0.01 0.1
Electrical technical data / Specified tightening torque
1-7
SPEC
Specification
General tightening torque This chart shows the tightening torques for
standard fasteners with a standard ISO
thread pitch.
Width
across
flats (A)
Screw
size (B)
General torque
specifications
N·m kgf·m ft·lb
8mm
10 mm
12 mm
M5
M6
M8
5
8
18
0.5
0.8
1.8
3.7
5.9
13.3
TECH
FEA
0
1
2
3
4
5
6
7
8
9
10
A
Technical feature and description2
Command Link Plus system ............................ ................ 2-1
Digital Electronic Control ........................... ...................... 2-2
Digital Electronic Control component ........................................ 2-4
New functions and combination with existing control system .... 2-5
Authorization system ............................ ..................................... 2-7
Engine start and stop control ..................................................... 2-8
Shift-in prevention control in hi gh-speed range ....................... 2-11
Synchronizing control ................ .............................................. 2-12
PTT control ................................ .............................................. 2-13
Tilt limiter .............................................. ................................... 2-14
Triple outboard motor operation .............................................. 2-15
Dual station control (for triple ou tboard motor installation) ...... 2-19
Command Link Plus Multifunction Color Gauge .......... 2-21
Names and functions of parts ....................................... ........... 2-21
Startup screen ......................................................................... 2-23
Status bar ............. .............................................. ..................... 2-24
Display item .......... .............................................. ..................... 2-25
Menu items and functions ......... .............................................. 2-34
Logs ......................................................................................... 2-35
Settings ........................... ............................................. ........... 2-35
Alarms ............................. ............................................. ........... 2-36
Other views .................................................... ......................... 2-37
Y-COP ....................... .................................... .................... 2-38
Command Link Plus Multisensor .............. .................... 2-39
Command Link Plus Analog Gauge Interface .............. 2-40
Command Link Plus Gateway .................... .................... 2-42
2-1
TECH
FEA
Technical feature and description
Command Link Plus system The Command Link Plus system consists of the new Digital Electronic Control, main switch, push-
button type engine start/stop button, Command Link Plus Multifunction Color Gauge, Command
Link Plus network, Y-COP, Command Link Plus Gateway, Command Link Plus Analog Gauge Inter-
face, and Command Link Plus Multisensor.
Y-COP
Command Link Plus Multifunction
Color Gauge
Command Link Plus Analog
Gauge Interface
Command Link Plus Gateway
Multi-hub
New Digital Electronic Control
Engine start/stop button
Main switch
ALL engine start/stop button
Outboard motor
2-2
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Digital Electronic Control The new Digital Electronic Control starts and stops the engine using a CAN signal, which allows the
operator to start the engine with a single touch co mbining it with an outboard motor capable of one-
touch engine starts.
For multi-engine applications, attaching an ALL engine start/stop button allows the operator to start
all outboard motors.
Unlike existing Digital Electronic Controls, the neutra l position of the control lever is detected only by
the LPS.
This system is compatible with the Command Link Plus network so that it can be equipped with the
Command Link Plus Multifunction Color Gauge.
The new Digital Electronic Control is also compatible with Command Link network. However, the
Command Link Plus network cannot be used with the Command Link network simultaneously.
Switching the engine starter circuit will be require d when using outboard motors compatible with
existing Digital Electronic Controls in combination with a new Digital Electronic Control (except for
single station models). The default setting is to use the engine starter circuit of outboard motors
compatible with the new Digital Electronic Control.
Single station type
LPS
LPS
Control lever
Digital
Electronic
Control ECM
(PORT)
Actual control
lever position
Engine ECM
(PORT)
Request:
Engine start request
Shift position
Throttle opening
angle
Feedback:
Actual throttle
position
Shift position
Engine speed
Command:
Actuator and engine
operation control
Feedback:
Actual actuator and
engine condition
Throttle valve actuator motor
Shift actuator
Ignition
Fuel injection
Control lever
Digital
Electronic
Control ECM
(STBD)
Actual control
lever position
Engine ECM
(STBD)
Request:
Engine start request
Shift position
Throttle opening
angle
Feedback:
Actual throttle
position
Shift position
Engine speed
Command:
Actuator and engine
operation control
Feedback:
Actual actuator and
engine condition
Throttle valve actuator motor
Shift actuator
Ignition
Fuel injection
Command Link Plus system / Digital Electronic Control
2-3
TECH
FEA
Technical feature and description
Dual station type
ASub station
BMain station
LPS
LPS
LPS
LPS
LPS
LPS
A
B
Control lever
Digital
Electronic
Control ECM
(PORT)
Actual control
lever position
Control lever
Digital
Electronic
Control ECM
(STBD)
Digital
Electronic
Control ECM
(center)
Actual control
lever position
Actual control
lever position
Control lever
Digital
Electronic
Control ECM
(PORT)
Actual control
lever position
Engine ECM
(PORT)
Request:
Engine start
request
Shift position
Throttle opening
angle
Feedback:
Actual throttle
position
Shift position
Engine speed
Command:
Actuator and
engine operation
controlFeedback:
Actual actuator
and engine
condition
Throttle valve actuator motor
Shift actuator
Ignition
Fuel injection
Control lever
Digital
Electronic
Control ECM
(STBD)
Actual control
lever position
Engine ECM
(STBD)
Throttle valve actuator motor
Shift actuator
Ignition
Fuel injection
Request:
Engine start
request
Shift position
Throttle opening
angle
Feedback:
Actual throttle
position
Shift position
Engine speed
Request:
Engine start
request
Shift position
Throttle opening
angle
Feedback:
Actual throttle
position
Shift position
Engine speed
Command:
Actuator and
engine operation
controlFeedback:
Actual actuator
and engine
condition
Command:
Actuator and
engine operation
controlFeedback:
Actual actuator
and engine
condition
Actual control
lever position
Digital
Electronic
Control ECM
(center)
Engine ECM
(center)
Throttle valve actuator motor
Shift actuator
Ignition
Fuel injection
Communication:
Actual lever position
Lever selection
Station selection
2-4
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Digital Electronic Control component ASingle engine type (top mount)
BSingle engine type (flush mount)
CTwin engine type
DTriple engine type
aControl lever
bPTT switch
cLPS
dFree throttle switch
eDigital Electronic Control ECM
fActive indicator
gAlert indicator
hEngine selector switch
iEngine start switch
jMain switch
kEngine start/stop button (single engine
type)
lEngine start/stop button (twin engine type)
mEngine start/stop button (triple engine
type)
nALL engine start/stop button
oStation selector switch
a
c
d
e
f
g
a
a b
c
d
f
g
C
e
h
b
d
f
g
D
e
B
b
c
d
e
f
g
a
b
A
i
j
k
l
o
n
m
c
2-5
TECH
FEA
Technical feature and description
New functions and combination with existing control system The Command Link Plus system can be used in combination with existing Digital Electronic Control,
engine start switches, and outboard motors that ar e compatible with existing Digital Electronic Con-
trol. However, the new functions of the Command Li nk Plus system are not available in some config-
urations.
The following table shows possible configurations and the functions achievable.
Single station, single engine type
Single station, twin engine type
Dual station, single engine type
Switch
panel
Digital
Electronic
Control
Outboard
motor (*1)
New functions
One touch engine start/
cranking protection
Simultaneous
start
Y- C O P
New New New OK — OK
New Current New NO — NO
Current New New OK — OK
Current New Current NO — NO
New New Current NO — NO
New Current Current NO — NO
Current Current New OK — NO
Switch
panel
Digital
Electronic
Control
Outboard
motor (*1)
New functions
One touch engine start/
cranking protection
Simultaneous
start
Y- C O P
New New New OK OK OK
Current New New OK NO OK
Current New Current NO NO NO
Current Current New OK NO NO
Main station Sub station New functions
Switch
panel
Digital
Elec-
tronic
Control
Out-
board
motor
(*1)
Switch
panel
Digital
Elec-
tronic
Control
One touch
engine start/
cranking pro-
tection
Simulta-
neous
start
Y- C O P
New New New New New OK — OK
Current New New New New OK — OK
Current New New Current New OK — OK
Current New New Current Current OK — OK
Current Current New Current Current OK — NO
Current New Current Current Current NO — NO
Current New Current Current New NO — NO
2-6
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Dual station, twin and triple engine types
(*1) The following models are denoted as “New” in the preceding tables.
Main station Sub station New functions
Switch
panel
Digital
Elec-
tronic
Control
Out-
board
motor
(*1)
Switch
panel
Digital
Elec-
tronic
Control
One touch
engine start/
cranking pro-
tection
Simulta-
neous
start
Y- C O P
New New New New New OK OK OK
New New Current New New NO NO NO
New New Current Current New NO NO NO
New New Current Current Current NO NO NO
Current New New New New OK NO OK
New New New Current New OK OK OK
New New New Current Current OK OK OK
Current New New Current New OK NO OK
Current New New Current Current OK NO OK
Current New Current New New NO NO NO
Current Current New Current Current OK NO NO
Current New Current Current Current NO NO NO
Current New Current Current New NO NO NO
Model name
Approved
model code
Starting
serial No.
F225CA 6CL 1000001–
LF225CA 6CM 1000001–
F250CA 6CG 1000001–
LF250CA 6CH 1000001–
F300CA 6CE 1000001–
LF300CA 6CF 1000001–
F350CA 6AW 1004795–
LF350CA 6AX 1002906–
2-7
TECH
FEA
Technical feature and description
Authorization system The Digital Electronic Control ECM has its authentication ID recognized by the engine ECM, and the
Digital Electronic Control ECM verifies the engi ne ECM using the authentication ID when the system
is activated. If the authentication ID does not match, the engine cannot be started.
Reset the authentication ID on the engine ECM using YDIS Ver. 1.33 to allow the engine ECM to
recognize the Digital Electronic Control ECM agai n. Once the engine ECM is reset, connect the Dig-
ital Electronic Control ECM to the engine ECM, and the engine ECM will recognize the authentica-
tion ID of the Digital Electronic Control ECM auto matically, allowing the Digital Electronic Control
ECM to take control of the engine operation.
When the engine ECM and Digital Electronic Control ECM authentication ID do not match, neither
the active indicator nor the alert indicator comes on.
AAuthorization
BUnauthorization
If the authentication ID does not match, some engine operations will not function properly.
Shift operation Not available
Throttle operation Not available
PTT operation Available
Cranking Not available
Engine start Not available
A
B
Digital Electronic Control ECM
(Engine ECM ID: XX00010)
Digital Electronic Control ECM
(Engine ECM ID: XX99999)
Engine ECM
(ID: XX00010)
Engine ECM
(ID: XX99999)
2-8
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Engine start and stop control Under the new Digital Electronic Control system, the Digital Electronic Control ECM sends an
engine start and stop request that causes the engine to start or stop.
When the engine start switch or engine start/stop button is used to send an engine start and engine
stop signal, the Digital Electronic Control ECM sends an engine start and stop signal to the engine
ECM based on the engine start and stop status.
The engine ECM starts or stops the engine, depending on its current state.
When starting the engine using the ALL engine start/stop button, an engine start signal is sent to
the engine ECM in order of PORT and STBD for twin engine installations, and to PORT, center and
STBD in order for triple engine installations.
Pushing the ALL engine start/stop button when any of the outboard engines are stopped causes the
Digital Electronic Control ECM to send a stop request to all engine ECMs.
ANew Digital Electronic Control
BExisting Digital Electronic Control
(*1) Engine start/stop button: Twin and triple engine types
Engine start switch: Single engine type
LPS
SPS
LPSSPS
A
B
Digital Electronic Control
ECM
Engine start/stop button
(Engine start switch) (*1)
Digital Electronic Control
ECM
Engine start switch
Neutral switch
Neutral relay
Engine
ECM
Engine
ECM
Starter relay
Pulser coil
Pulser coil
Starter relay
2-9
TECH
FEA
Technical feature and description
Engine start control
AEngine start/stop button signal
BEngine start request
A
B
Digital Electronic
Control ECM (PORT)
Engine start/stop button
(PORT)
Engine ECM (PORT)
Digital Electronic
Control ECM (PORT)
ALL engine start/stop
button
Engine ECM (PORT)
1st
Digital Electronic
Control ECM (center)
Engine start/stop button
(center)
Engine ECM (center)
Digital Electronic
Control ECM (center)
Engine ECM (center)
2nd
Digital Electronic
Control ECM (STBD)
Engine start/stop button
(STBD)
Engine ECM (STBD)
Digital Electronic
Control ECM (STBD)
Engine ECM (STBD)
3rd
2-10
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Engine stop control
AEngine start/stop button signal
BEngine stop request
A
B
Digital Electronic
Control ECM (PORT)
Engine start/stop button
(PORT)
Engine ECM (PORT)
Digital Electronic
Control ECM (PORT)
ALL engine start/stop
button
Engine ECM (PORT)
Digital Electronic
Control ECM (center)
Engine start/stop button
(center)
Engine ECM (center)
Digital Electronic
Control ECM (center)
Engine ECM (center)
Digital Electronic
Control ECM (STBD)
Engine start/stop button
(STBD)
Engine ECM (STBD)
Digital Electronic
Control ECM (STBD)
Engine ECM (STBD)
2-11
TECH
FEA
Technical feature and description
Shift-in prevention control in high-speed range When the control lever is moved quickly, for example, from the fully open F position a directly to the
fully open R position while the engine speed is higher than the predetermined level (approximately
1500 r/min), the Digital Electronic Control ECM prevents gear shift until the engine speed is
decreased to below the level for which the gear shift is enabled.
Shifting to neutral starts once the control le ver is moved beyond the gear shift enabling threshold b.
The throttle valve is kept at fully closed position even after the control lever reaches notch point R.
The actual gearshift is kept at N by the engine ECM until the engine speed reaches point c where
the gearshift is enabled.
Once the engine speed is decreased to 1500 r/min, gear shift operation to R starts at point c. After
gear shift position d, the throttle opening is controlled to the position corresponding to the Digital
Electronic Control lever position. A similar contro l process occurs when the control lever is moved
quickly directly from the fully open R position to the fully open F position.
AControl lever position
BActual gearshift position
CActual throttle opening
DEngine speed (r/min)
aF to N switching threshold range
bR shift-in position
cThrottle position enabling gearshift
dEngine speed enabling gearshift
ab dc
A
B
C
D
F fully
F notch
N notch
R notch
R fully
F
N
R
Max.
Min.
5000 r/min
1500 r/min
2-12
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Synchronizing control This control is used to synchronize engine speeds for twin outboard motor installations. When the
relative positioning of the control levers for the tw in type stays within the synchronizing control range
for the specified period, the engine speed of the ST BD outboard motor is synchronized with that of
the PORT outboard motor.
The same applies to the triple outboard motor installation. Under synchronizing control, the center
outboard motor runs at the same speed as the PORT outboard motor. The synchronization control
is canceled once the angular difference between the two control levers is out of the predetermined
control range.
aAngular difference of the 2 control levers
bSynchronization control range
cPORT lever position
dSTBD lever position
eF fully closed
fLower limit of the synchronization control
gUpper limit of the synchronization control
hF fully open
Conditions under which synchronization control is performed (*1) (when all the following
conditions are met.)
The gear shift is in the F position for both the PORT and the STBD, or the center outboard motors.
The Digital Electronic Control lever position (STBD) is within the synchronization control range.
The angular difference of the control levers is within the synchronization control range.
The throttle valve opening of the STBD and the center outboard motors is within the synchroniza-
tion control range.
The engine speed is within the synchronization control range for both the PORT and the STBD, or
the center outboard motors.
a
d
c
e
e
f
g
h
h
b
2-13
TECH
FEA
Technical feature and description
The difference in engine speed between the PORT and the STBD, or the center outboard motors
is within the synchronization control range.
Synchronization control is canceled when the fail-safe control is activated.
(*1) Applicable to multiple engine installations.
Conditions under which the synchronization control is not performed (*1) (when any of the
following conditions are met.)
The shift position of either the PORT, or the STBD , or the center outboard motor is in the N posi-
tion.
Shift position is different between the PORT and the STBD, or the center outboard motor.
The Digital Electronic Control lever position (STB D) is out of the synchronization control range.
The angular difference of the control levers is out of the synchronization control range.
The throttle valve opening of the STBD, or the center outboard motor is out of the synchronization
control range.
The engine speed of either the PORT, or the STBD, or the center outboard motor is out of the syn-
chronization control range.
The difference in engine speed between the PORT and the STBD, or the center outboard motors
is larger than the specified value.
A failure that causes engine speed restrictions occurs.
(*1) Applicable to multiple engine installations
PTT control The Digital Electronic Control ECM causes the PTT relay to activate the PTT mechanism in accor-
dance with the input from the switches which are installed at the main station, sub station, and the
bottom cowling respectively.
The following table shows the PTT operations corresponding to the independent or simultaneous
PTT switch operations. Operation at the sub station cannot be activated while the engine start
switch or main switch is OFF since the effective operating station cannot be changed unless the
engine start switch or main switch is turned to ON.
PTT switch PTT operation
Main station Sub station
Bottom
cowling
Engine start
switch or main
switch OFF
Engine start
switch or main
switch ON and
main station
selected
Engine start
switch or main
switch ON and
sub station
selected
UP — — Up Up Not functioning
DN — — Down Down Not functioning
— UP — Not functioning Not functioning Up
— DN — Not functioning Not functioning Down
— — UP Up Up Up
— — DN Down Down Down
UP DN — Up Up Down
DN UP — Down Down Up
UP — DN Not functioning Not functioning Down
DN — UP Not functioning Not functioning Up
— UP DN Down Down Not functioning
— DN UP Up Up Not functioning
2-14
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
Tilt limiter A tilt angle limiter setting function has been added to th e PTT control. This function prevents the top
cowling from striking the motor well on the boat when the outboard motor is fully tilted up. The tilt
limit position set by this function ranges from th e maximum tilt angle to approximately minus 4°–17°.
The tilt limiter for PORT, STBD, and center outboard motors needs to be configured separately.
The tilt limit position is set using YDIS (ver. 1.33 or later). See “Setting the tilt limiter (for applicable
models)” (3-39), or “YDIS Instruction Manual.”
aMax. tilt angle
bAdjust range
a
b
2-15
TECH
FEA
Technical feature and description
Triple outboard motor operation Selecting the outboard motor
The engine selector switch a allows boat operators to change the mode of operable outboard motor
between ALL mode in which the PORT, center, and STBD outboard motors are operable, P and S
mode in which the PORT and STBD outboard motors are operable, and C mode in which the center
outboard motor is operable. Start all three outboard motor engines and then push the engine selec-
tor switch a once. The P and S mode is entered. Pushing the engine selector switch a twice will
change to the C mode. Then, operating mode will return to the initial condition (ALL mode) by push-
ing the switch once more.
The outboard motors currently selected can be determined by checking the active indicator b light-
ing positions on the Digital Electronic Control.
AAll mode
BP and S mode
CC mode
P: PORT outboard motor
C: Center outboard motor
S: STBD outboard motor
A
B C
PCS PCS
PCS
b
b
b
a
2-16
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
When operating the PORT, center, and STBD outboard motors (ALL mode)
The center outboard motor is controlled to obtain the operation corresponding to the virtual inter-
mediate position of the PORT and the STBD control levers. Note that the center outboard motor is
locked in the N position (with fully closed throttle) if PORT and STBD outboard motors are in the
different gearshift positions.
The PORT outboard motor is controlled to obtain the operation corresponding to the PORT control
lever position.
The STBD outboard motor is controlled to obtain the operation corresponding to the STBD control
lever position.
ALever operation
BBoat direction and turning force
CPropulsion
The size of the arrow is proportional to the turning force.
P: PORT outboard motor
C: Center outboard motor
S: STBD outboard motor
PC S PC S PC S PC S PC S PC S PC S PC S PC S PC SPC S PC S
ABC
2-17
TECH
FEA
Technical feature and description
When operating the PORT and STBD outboard motors (P and S mode)
The center outboard motor is always kept in the N position (with fully closed throttle).
The PORT outboard motor is controlled to obtain the operation corresponding to the PORT control
lever position.
The STBD outboard motor is controlled to obtain the operation corresponding to the STBD control
lever position.
ALever operation
BBoat direction and turning force
CPropulsion
The size of the arrow displayed is proportional to the turning force.
P: PORT outboard motor
C: Center outboard motor
S: STBD outboard motor
PC S C S C S C S C S PPP P PCS
PC S PC S PC S PC S SPC PC S
ABC
2-18
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
When operating the center outboard motor (C mode)
The center outboard motor is controlled to obtain the operation corresponding to the PORT control
lever position.
The PORT outboard motor is always kept in the N position (with fully closed throttle).
The STBD outboard motor is always kept in the N position (with fully closed throttle).
ALever operation
BBoat direction and turning force
CPropulsion
The size of the arrow is proportional to the turning force.
P: PORT outboard motor
C: Center outboard motor
S: STBD outboard motor
CS P PC S PC S PC SPC S
PC S
ABC
2-19
TECH
FEA
Technical feature and description
Dual station control (for triple outboard motor installation) The station selector switch switches the effective operating station between the main station and the
sub station. The effective operating station can be changed when the main switch is ON, and all
control levers at the main station and sub station are in the N position. Note that the effective operat-
ing station cannot be changed for the outboard moto rs on which the main switch is OFF. The active
indicator on the Digital Electronic Control box come s on, once the relevant operating station is acti-
vated.
ATurning the main switch to ON selects the main station as the effective operating station. The
active indicator on the Digital Electroni c Control at the main station comes on.
BPushing the station selector switch at the sub station once while all control levers at both the
main station and the sub station are in the N position transfers the control functions of all the out-
board motors to sub station.
CGearshift and throttle opening can be controlled by operating the control levers at the sub station.
ABC
2-20
Digital Electronic Control
0
1
2
3
4
5
6
7
8
9
10
A
All control levers at both the main station and the sub station must be in the N position to allow
switching of the effective operating station.
DTurning the main switch to ON selects the main station as the effective operating station. The
active indicator on the Digital Electroni c Control at the main station comes on.
EBecause the main station is selected as the effective operating station, the gearshift and the
throttle position cannot be controlled using the control levers at the sub station.
FBecause the control lever at the sub station is not in the N position, the effective operating station
cannot be changed by activating the station selector switch.
DEF
2-21
TECH
FEA
Technical feature and description
Command Link Plus Multifunction Color Gauge The Command Link Plus Multifunction Color Gauge can display engine information for up to three
outboard motors on a single display.
In addition to information on outboard motors, it can also display boat information.
The USB interface on the rear of the gauge can be used to input and output gauge settings, and to
input image for display on the startup screen.
When starting the Command Link Plus Multifunction Color Gauge for the first time, or when it is
reset, configuring the number of outboard motors mounted on the boat will be required. See “Con-
figuring the number of outboard motors” (3-45). Names and functions of parts aMain screen
bDirectional keypad
c“SET” button
d“CANCEL” button
e“MENU” button
fCommand Link Plus network interface
gNMEA 0183 interface
hFuel sensor interface
iUSB interface
jCap
a
ihgf
b
c
j
d
e
2-22
Command Link Plus Multifunction Color Gauge
0
1
2
3
4
5
6
7
8
9
10
A
Main screen
Displays engine information, boat/environment information, setting menus, and so on.
The engine and boat information to display can be selected.
Operating buttons
Command Link Plus network interface
Used for connecting to the Command Link Plus using the dedicated cables.
NMEA 0183 interface
Used for connecting to an NMEA 0183 standard GPS using the dedicated cables.
Fuel sensor interface
Used for connecting to fuel tank sensor using the dedicated cables.
Up to four fuel tank sensors can be connected.
Button Function
Directional keypad “LI” (Up/Down) buttons
Switches main screen
Moves cursor (selects) on the menu screen
Adjusts engine speed during trolling
“HJ” (Left/Right) buttons
Switches main screen
Moves cursor (selects) on the menu screen
“SET” button Set
Moves the menu screen cursor to the right
When on the main screen, moves to the “BRIGHTNESS” screen
“CANCEL” button Cancel
Moves from any setting screen to the menu screen
Moves from the menu screen to the main screen
Moves the menu screen cursor to the left
Cancels trolling mode
When on the main screen, moves to the “TRIP” screen
“MENU” button Moves from any screen to the top menu screen
2-23
TECH
FEA
Technical feature and description
USB Interface
Password-protected USB memory cannot be used.
Used for connecting to USB memory (ver. 1.1, ver. 2.0) to install startup screens.
Inputs and outputs the Command Link Plus Multifunction Color Gauge configuration information.
Images and configuration information need to be saved on the top layer of the USB memory.
Only single-byte Roman letters can be used for the file names of the image files to install.
Anything in the file names of the configuration files cannot be changed except for the numbers. If
characters other than numbers are changed, the Command Link Plus Multifunction Color Gauge will
not be able to read the files.
(Configuration_01.csv, Configuration_04.csv)
The Command Link Plus Multifunction Color Gauge may not be turned off during installation of
images or configuration files.
Reinstallation of the images will be required if they do not display properly after installation.
Startup screen Displays designated images (boat-builder logos and so on) on the startup screen.
Images for display are installed directly via the USB interface.
Image files that can be installed
Image size 800 300 pixel
Image type
JPEG 24-bit color (No gray/No progressive)
PNG 24-bit/8-bit color (No alfa layer)
2-24
Command Link Plus Multifunction Color Gauge
0
1
2
3
4
5
6
7
8
9
10
A
Status bar Displays the screen name and time in the upper area of the screen.
Displays “ENGINE” when displaying engine information, “BOAT STATS” when displaying boat infor-
mation, “COMBO” when displaying engine and boat information, and “TROLL” when trolling.
Displays the time when time information is being received from a connected device.
aStatus bar
ACOMBO screen (single engine type)
BCOMBO screen (twin engine type)
CCOMBO screen (triple engine type)
DENGINE screen (twin engine type)
EENGINE screen (triple engine type)
FBOAT STATS screen
GTROLL screen (single engine type)
HTROLL screen (twin engine type)
JTROLL screen (triple engine type)
AB
CD
EF
G
J
H
a a a a a
a a a a
2-25
TECH
FEA
Technical feature and description
Display item The Command Link Plus Multifunction Color Gauge screen displays are as follows:
aShift position
bTachometer
cTrim angle
ASingle engine type (digital display)
BSingle engine type (analog display)
CTwin engine type (digital display)
DTwin engine type (analog display)
ETriple engine type (digital display)
FTriple engine type (analog display)
AB
CD
EF
a
a
bcbc
ab c
a
bc
ab c
a
bc
2-26
Command Link Plus Multifunction Color Gauge
0
1
2
3
4
5
6
7
8
9
10
A
Cooling water
temperature
(digital)
Cooling water
temperature
(analog)
Battery voltage
(digital 1)
Battery voltage
(analog)
House (accessory)
battery voltage
(digital 1)
House (accessory)
battery voltage
(analog)
Battery voltage
(digital 2)
House (accessory)
battery voltage
(digital 2)
Cooling water
pressure display
(digital)
Cooling water
pressure display
(analog)
Cooling water
pressure display
with scale (digital)
Cooling water
pressure display
with scale (analog)
Engine oil pressure
display (digital)
Engine oil pressure
display (analog)
Engine warm-up
indicator
Engine
synchronization
indicator
Y- C O P l o ck
indicator
2-27
TECH
FEA
Technical feature and description
Trip hour meter (PORT) Trip hour meter (center)
Trip hour meter (STBD)
Speedometer (digital) Speedometer (analog)
Trip distance Remaining fuel
Fuel flow (PORT) Fuel flow (center)
Fuel flow (STBD) Total fuel flow
Total fuel consumption Fuel economy
Water surface temperature Water depth
2-28
Command Link Plus Multifunction Color Gauge
0
1
2
3
4
5
6
7
8
9
10
A
Tachometer display
Either analog or digital display can be selected.
When the shift is in the N position, the lettering in the tachometer display (the color of the needles
for analog displays) turns a paler color.
Digital displays
Displays the engine speed in 100 r/min (“1” 100 r/min) increments.
Displays “0” for engine speeds of less than 300 r/min.
Display “99” flashes for engine speeds of more than 10000 r/min.
Displays “– –” when no data on engine speed is being received.
Analog displays
Displays the engine speed per minute in 1 r/min increments.
Indicates “0” for engine speeds of less than 300 r/min.
The indicator needle flashes in the 7000 position when engine speed is more than 7000 r/min.
No needle is displayed when there is no data on engine speed being received.
Trim meter display
Displays the trim angle of the outboard motor in 10 stages. The display flashes when the trim angle
is outside the trim range.
Shift position display
Displays the shift positions (F-N-R). The letter of the currently selected shift position is enlarged. No
shift position is displayed when there is no data on shift position being received.
Cooling water temperature display
Either analog or digital display can be selected.
Digital displays
Displays engine cooling water temperature in 5 stages. In normal operating conditions, the display is
in the center of the meter. No cursor is displayed when there is no data on cooling water tempera-
ture being received.
Analog displays
The engine cooling water temperature is displayed in increments of 0.1 ºC.
No needle is displayed when there is no data on cooling water temperature being received.
Battery voltage display
Either analog or digital (bar graphs and numeric displays) display can be selected.
Digital displays
Battery voltage for starting the engine is displayed in either 5 stages or 0.1 V increments.
For numeric displays, the display flashes when battery voltage is less than 12 V or greater than 16 V.
No cursor, or alternatively, “– –. – V” is displayed when no data on battery voltage is being received.
Analog displays
Battery voltage for starting the engine is displayed in 0.01 V increments.
The needles indicate 11 when battery voltage for starting the engine is less than 11 V.
The needles indicate 17 when battery voltage for starting the engine is greater than 17 V.
No needle is displayed when there is no data on battery voltage being received.
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