20222111005 internship.pptx anna university

Intern ship presentation

1. ME5513 - INDUSTRIAL TRAINING/INTERNSHI P GLOBAL ENGINEERING SOLUTIONS PVT LIMITED, AMBATTUR PRESENTED BY B DINESH.K 202211 1005 B.E-MECHANICAL ENGINEERING 5TH SEMESTER COLLEGE OF ENGINEERING GUINDY

2. ABOUT THE COMPANY Since 2005, Globe Engineering is engaged in the manufacture of sheet metal fabrication and engineering components and supply to all OEMs from Automobile to Aerospace to Railways across India through state-of-the-art CNC machining technology. Globe Engineering is, spread over with 10,000 sq. ft. area and has a massive assembly hall, fabrication shop, paint shop, quality testing room and warehouse which leads high-end production to supply high-quality sheet metal products & engineering components in the OEM markets with a current capacity of 2500 tons per annum. Globe Engineering is an ISO 9001:2015 certified manufacturing venture.

3. FIRE DOOR MANUFACTURING PROCESS METAL DOOR FORMATION

4. CNC FIBER LASER CUTTING ON SHEET METAL Laser cutting uses a resonator to create beam of light. The light is transmitted to a series of mirrors to the cutting head. It then goes to a lens that focus the laser beam through a diamete r.

5. CNC FIBER LASER CUTTING OF SHEET METAL Precision: CNC fiber laser cutting is known for its high precision and accuracy. The accuracy level is 0.0005 inches Versatility: CNC fiber laser cutting can cut a variety of materials, including stainless steel, mild steel, aluminium , copper. Automotion : CNC fiber laser cutting machines can be integrated with automated systems. Energy efficiency: CNC fiber laser cutting machines are more energy efficient than other cutting machines.

6. Material removal: CNC fiber laser cutting melts and removes the material, creating no dust. CNC LASER CUTTING

7. CNC Laser Cutting Sheet Metal Products

8. CNC BENDING ON SHEET METAL Bending is a metal forming process in a which a force is applied to a piece of sheet metal, causing it to be bend at angle and form the desired shape.

9. CNC BENDING ON SHEET METAL BENDING OPERATION: The machine uses a punch and die to apply force to the metal, creating accurate bends according to the programmed specifications. Machine Details: Bending force - 630 KN Bending length - 2500 mm Main motor - 5.5 kW Throat depth - 350 mm X-axis speed - 400 mm/sec Y-axis down speed - 180 mm/sec CNC Bending Machine - BDE10032

10. CNC Bending Sheet Metal Products Pressing Pressure: 100 TON Thickness: 4 mm Pressing Pressure:150 TON Thickness: 10 mm Pressing Pressure: 100 TON Thickness: 5 mm

11. PAPER HONEYCOMB ON SHEET METAL Honeycomb structures in sheet metal feature a core of hexagonal cells between two thin sheet metals, creating a light weight yet strong material. Cell Shape:Hexagon Cell size: 1.6 or 3.2 mm core made of 16 kg/m3 kraft paper fire-rated polyurethane base adhesive Fig. HONEYCOMB KRAFT PAPER

12. FINISH PROCESS OF SHEET METAL: 1. POWER COATING PROCESS: The power coating process for a sheet metal begin with cleaning and pretreatment the door to ensure a clean surface for optimal power adhesion. The door is then electrostatically coated with polyester with epoxy power which is baked in an oven to create a durable, high quality finish. Coating details: 1. Type – polyester TGIC power coating 2. Specific gravity- Approximately 1.2-1.8 g/cm3 3.film thickness – 11.1 m2/kg

13. POWDER COATING PROCESS OF SHEET METAL After cooling, the coated fire door is inspected to ensure that the coating is uniform and meets the required durability and aesthetic standards. ADVANTAGES OF POWDER COATING PROCESS: Powder coating provides a durable finish, enhancing sheet metal's longevity. It resists corrosion, scratches, and chemicals, maintaining metal appearance. The process offers a wide variety of colors and textures. It requires less maintenance, making it cost-effective over time

14. LEARN OVERCOMES : Gained insight and knowledge on production and process flow of manufacturing sheet metal products. Learned how the various manufacturing processes co-relate with what i have learnt. Gained the idea of how communication takes place in a workplace. Learned the various quality control measures involved in manufacturing a product.

15. THANK YOU