ALCOHOL FERMENTATION PREPARED BY:PRACHI PATEL SEM:III SAURASHTRA UNIVERSITY RAJKOT
INDEX: INTRODUCTION PROCESS ORGANISMS USED SUBSTRET AND MEDIA COMPOSITION AND IDEAL CONDITION PRODUCT RECOVERY USES CONCLUSION
alcoholic fermentation, also referred to as, Ethanol fermentation, is a biological process in which sugars such as glucose, fructose, and sucrose are converted into cellular energy and thereby produce ethanol and carbon dioxide as metabolic waste products. Because yeasts perform this conversion in the absence of oxygen ethanol fermentation is classified as anaerobic .
Conversation Mechanism C 6 H 12 O 6 180 C 2 H 5 OH + CO 2 92 88 100 Kg 51.1 Kg 48.9 Kg Theoretical Yield : 51.1% Gay-Lussac Coefficient(1815)
The figure uses a symbolic notation familiar in biochemistry. It shows the stepwise transformation of glucose to ethanol through intermediates, pyruvate and acetaldehyde. C6H12O6 ====> 2(CH3CH2OH) + 2(CO2) + Energy (which is stored in ATP) Sugar ====> Alcohol + Carbon dioxide gas + Energy (Glucose) (Ethyl alcohol)
CELLULOSIC MATERIALS Wood Paper waste Agricultural waste
Nutrient Raw material Carbon molasses, starch Nitrogen corn steep liquor, soybean meal, pure ammonia or ammonium salts, urea, nitrate salts, phosphate salts Vitamins and growth factors biotin, yeast extract, beef extract, corn steep liquor, wheat germ meal Fermentation media
CONDITIONS FOR FERMENTATION Carbon sources : pure sugar or crude sugars/molasses (10-18%). Nitrogen sources : Mostly available in the form of ammonium sulphate. Growth factors : can be provided in the form of molasses. pH : 4.8-5.0. Temperature : 70-80 °F. Temp. can be controlled by cooling jacket.
CONTN…….. Time : Depends on yeast strain. Usual time is between 30 to 72hrs. Yield : 0.4 gallon of ethyl alcohol per one gallon of molasses. 90% carbohydrates can be converted in to alcohol.
FERMENTATION PROCESS CARRY OUT BY: batch fermentation Continuous fermentation continuous fermentation is used because of several advantages.
FERMENTATION Inoculums size: In range of 3% to 10% with an evrage about 4% Media: 10 -18%. Concentrations greater than 20% are not employed as they could be detrimental to yeast.
PRODUCT RECOVERY Distillation is a separation process for a mixture of liquids or oils. It relies on differences in the boiling points of the component liquids to be separated. Alcohol can be obtained by distillation and column is known as rectified column. Can also be recovered by fractional distillation. Distillate contains 95.6% ethyl alcohol and 4.4% water.
BY-PRODUCTS Three byproducts generated Carbon dioxide- used for production of dry ice and pure form used for preparation of soft drinks. Yeast biomass- used for animal fodder because it contains high protein, vitamins etc. Distillery effluents- used as a fertilizer and animal feed.
Ethanol Tolerance Growth Tolerance Production Tolerance Ethanol level at which Growth ceases 6-9% wt/vol Ethanol level at which Ethanol production ceases 15% wt/vol or higher
USES: Fuels Some alcohols, mainly ethanol and methanol can be used as an alcohol fuel Preservative Solvents Alcohols have applications in industry and science as reagents or solvents ethanol can be used as a solvent in medical drugs, perfumes and vegetable essences such as vanilla
Alcoholic beverages Antifreeze Antiseptics Ethanol can be used as an antiseptic to disinfect the skin.
CONCLUSION Thus alcohol production is an important fermentation because of following reasons: Gives ethyl alcohol used for consumption as well as industrial purposes. Gives byproducts like carbon dioxide, yeast biomass, fertilizer etc. Gives effective utilization of agro-waste eg . Molasses, sulphite waste liquor etc.