ASME_and_API_code FOR OIL& GAS (1).pptx

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1. ASME & API Code which related with project phase 22 & 24 Maintenance team

2. Project design specification DB-2224-999-P332-204: Basic Engineering Design Data For Onshore Facilities A. U nits of Measure As a general rule, the SI metric system of units shall be used and particularly: Pressure (gauge) bar g, Pressure (absolute) bar a Mass kg, Length m & mm except the pipes diameter for which “inches” are allowed Liquid absolute density kg/m 3 at 15°C , Vapor flowing density kg/m 3 Flow rates: Mass kg/h , Vapor kg/h, Liquid m 3 /h Specific enthalpy kJ/kg Heat rate MW Gross calorific value kJ / kg Viscosity (kinematic) m Pa.s Vapor flow rate = MMSCFD Million Standard cubic feet per day, (at 15°C & 1.013 bar.a ). Liquid flow rate = SBLPD or SBOPD Standard barrel of liquid, or of oil, per day (at 15°C & 1.013 bar.a .).

3. B. Service Life The design service life of the onshore plant is 25 years. Project design specification

4. C. Noise Level The noise level at the plant boundary shall not exceed 70 dB(A). Project design specification

5. D. Unprotected surface max. temperature 70° C Project design specification

6. E. Water Desalinated water produced from sea water feeds, eventually after treatment , is used in the following systems: ♦ Drinking water ♦ Fire water ♦ Utility water ♦ Demineralized water ♦ Chilled cooling water (restricted use to machine cooling) ♦ Boiler Feed water (HP and LP levels) Project design specification

7. F. Steam Project design specification

8. G. Compressed air / Inert gas Based on O PERATING C ONDITIONS AT PRODUCER ’ S BATTERY LIMIT Project design specification

9. H. Instrument air • Dew point at operating pressure: - 10°C maximum at 9 barg . • Oil content: nil • Max. particle size: 5 μ. Project design specification

10. I. Nitrogen • Oxygen: 10 ppm vol. Maxi. • Carbon dioxide: 1 ppm vol. Maxi • Water content: 1 ppm vol. Maxi • Free of oil and other hydrocarbons Project design specification

11. What is the Asme code and why is it important? A Code is: An accepted set of rule or regulations governing a specific activity. If we have no any fabrication code, all equipment could not be guaranteed All equipment are fabricate based on minimum requirement of codes & standards

12. What is the Asme code and why is it important? History: Pressure Vessel – ASME Code Founded: 1880 Boiler explosions were common in the 1800’s to early 1900’s By early 1900’s thousands were killed across the Unite States. Common wealth of Mass. Enacted the first set of rules. 1911, ASME recognized the need for uniform rules regarding design and build of pressure vessels

13. What is the Asme code and why is it important? ASME Code & Standards Component standards to ensure dimensional compatibility and to provide pressure / temperature ratings of piping, pipe threads, flanges, fittings, gaskets, etc. Piping design and construction standards. Boilers and pressure vessels. In-service inspection, fitness-for-service evaluation, repair and testing.

14. 12 volume or code sections: I. Power Boilers II. Materials III. Rules for Construction of Nuclear Facility Components IV. Heating Boilers V. Nondestructive Examination VI. Recommended Rules for the Care and Operation of Heating Boilers VII. Recommended Guidelines for the Care of Power Boilers VIII. Pressure Vessels IX. Welding and Brazing Qualifications X. Fiber-Reinforced Plastic Pressure Vessels XI. Rules for In-service Inspection of Nuclear Power Plant Components XII. Rules for Construction and Continued Service of Transport Tanks Boiler and Pressure Vessel Code

15. I. Power Boilers This Section provides requirements for all methods of construction of : power, electric, and miniature boilers; high temperature water boilers used in stationary service; and power boilers used in locomotive, portable, and traction service. And Requirements for: Boilers Fabricated by Welding; Boilers Fabricated by Riveting (by reference only); Watertube Boilers; Firetube Boilers; Feedwater Heaters; Miniature Boilers; Electric Boilers; Organic Fluid Vaporizer Generators. Boiler and Pressure Vessel Code

16. II. Materials Part A-Ferrous Material Specifications Part B-Nonferrous Material Specifications Part C-Specifications for Welding Rods, Electrodes, and Filler Metals Part D-Properties Boiler and Pressure Vessel Code

17. Boiler and Pressure Vessel Code This Subsection provides requirements for: design, fabrication, installation and inspection of steam generating boilers , hot water boilers intended for low pressure service that are directly fired by oil, gas, electricity, or coal. It contains appendices which cover approval of new material, methods of checking safety valve and safety relief valve capacity, examples of methods of checking safety valve and safety relief valve capacity, examples of methods of calculation and computation, definitions relating to boiler design and welding, and quality control systems. IV. Heating Boilers

18. Boiler and Pressure Vessel Code V. Nondestructive Examination Requirements and methods for nondestructive examination which are referenced and required by other code Sections. It also includes manufacturer's examination responsibilities, duties of authorized inspectors and requirements for qualification of personnel, inspection and examination. Examination methods are intended to detect surface and internal discontinuities in materials, welds, and fabricated parts and components. A glossary of related terms is included.

19. Boiler and Pressure Vessel Code VI. Recommended Rules for the Care and Operation of Heating Boilers General descriptions, terminology and operation guidelines applicable to steel and cast iron boilers limited to the operating ranges of Section IV Heating Boilers. It includes guidelines for associated controls and automatic fuel burning equipment. Illustrations show typical examples of available equipment. Also included is a glossary of terms commonly associated with boilers, controls, and fuel burning equipment.

20. Boiler and Pressure Vessel Code VII. Recommended Guidelines for the Care of Power Boilers Guidelines to promote safety in the use of stationary, portable, and traction type heating boilers. The section provides guidelines to assist operators of power boilers in maintaining their plants as safely as possible. Emphasis has been placed on industrial-type boilers because of their extensive use. Contains Fuels for Routine Operation; Operating and Maintaining Boiler Appliances; Inspection; Prevention of Direct Causes of Boiler Failure; Design of Installation; Operation of Boiler Auxiliaries; Control of Internal Chemical Conditions

21. Boiler and Pressure Vessel Code VIII. Pressure Vessels Division 1 - Provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures exceeding 15 psig. Division 2 - Alternative Rules, provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures exceeding 15 psig. Division 3 - Alternative Rules for Construction of High Pressure Vessels, provides requirements applicable to the design, fabrication, inspection, testing, and certification of pressure vessels operating at either internal or external pressures generally above 10,000 psi.

22. Boiler and Pressure Vessel Code IX. Welding and Brazing Qualifications Rules relating to the qualification of welding and brazing procedures as required by other Code Sections for component manufacture. Covers rules relating to the qualification and re-qualification of welders, brazers , and welding and brazing operators in order that they may perform welding or brazing as required by other Code Sections in the manufacture of components. General Welding Requirements Welding Procedure Qualifications; Welding Performance Qualifications; Welding Data; Welding Forms; General Brazing Requirements Brazing Procedure Qualifications; Brazing Performance Qualifications; Brazing Data; Brazing Forms.

23. Boiler and Pressure Vessel Code X. Fiber-Reinforced Plastic Pressure Vessels Requirements for construction of an FRP pressure vessel in conformance with a manufacturer's design report. It includes production, processing, fabrication, inspection and testing methods required for the vessel.

24. Boiler and Pressure Vessel Code ASME – BPVC “U Stamps” A Mark applied to the name plate of a pressure vessel by an authorized shop or other organization to indicate that the vessel has been fabricated in accordance with the ASME BPVC section

25. Boiler and Pressure Vessel Code ASME – “Stamps ”

26. Pressure piping Code B31.1 - Power Piping B31.2 – Fuels Gas Piping B31.3 - Process Piping B31.4 - Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids B31.5 - Refrigeration Piping B31.8 - Gas Transportation and Distribution Piping B31.9 - Building Services Piping B31.11 - Slurry Transportation Piping Systems B31.12 - hydrogen piping B31G - Manual for Determining Remaining Strength of Corroded Pipelines The ASME Pressure Piping Code (B31)

27. B31.8 - Gas Transportation and Distribution Piping Design, Fabrication, operation, and Testing Terms Chapter I : Materials and equipment Chapter II : Welding Chapter III : Piping system components and Fabrication Details Chapter IV : Design, Installation and Testing Chapter V : Operation and Maintenance Procedure Chapter VI : Corrosion Control Chapter VII : Miscellaneous Chapter VIII : Offshore Gas Transmission Pressure piping Code

28. API CODE API Background March 20, 1919: API founded as non-profit national trade association 1923: Standards Department was formed and the first standards on pipe sizes, threads, and couplings were published in the following year

29. API CODE API Standards Program API publishes close to 700 technical standards Exploration and Production Refining Marketing Pipeline Transportation Petroleum Measurement

30. API CODE API Code & Standards API SPEC 5L : Specification for Line Pipe API STD 605 : Large Diameter Carbon Steel API STD 620 : Design and Construction of Large, Welded, Low-Pressure Tanks API STD 650 : Welded Steel Tanks for Oil Storage API 510 : Pressure Vessel Inspection Code API 570 : Piping Inspection Code API RP 571 : Damage Mechanisms Affecting Fixed Equip. in Refining industry API RP 572 : Inspection of Pressure Vessels API RP 573 : Inspection of Fired Boilers and Heaters

31. API CODE API STD 610 : Centrifugal Pumps API STD 614 : Lubrication, Shaft-Sealing, and Control-Oil Systems API STD 616 : Gas Turbine API STD 617 : Axial and Centrifugal Compressors and Expander-Compressors API STD 618 : Reciprocating Compressors API STD 619 : Rotary-Type Positive-Displacement Compressors API STD 660 : Shell-and-Tube Heat Exchangers for General Refinery Services API STD 661 : Air-Cooled Heat Exchangers for General Refinery Service API STD 662 : Plate Heat Exchangers for General Refinery Services API STD 682 : Pumps Shaft Sealing Systems for Centrifugal and Rotary Pumps

32. Thank you