Avlock T10 Technical Manual details for machine

tech date

1. AVLOCK INTERNA TIONAL
FAS T E N I N G S Y S T E M S
DECLARA
TION OF CONFORMITY
A
Division of
W
e,
A
vlock International, 52 Paul Smit St, Boksburg North, Gauteng, RSA
declare under our sole responsibility that the product
MODEL

T10
Serial No._________________
to which this declaration relates is in conformity with the following standards
or other formative documents
EN292 part 1 and part 2
BS EN 60204 part 1 1998
BS EN 982 1996
following the provisions of the Machine Directive 89/393/EEC
(as amended by Directive 91/368/EEC, 93/44/EEC) 93/68/EEC
Date of issue: at Thane, India.


D. Nimkar...................................................Production Manager
P
AGE 19
AVLOCK INTERNA TIONAL
FAS T E N I N G S Y S T E M S
A
Division of
TECHNICAL
MANUAL
FOR
THE
T10 INST
ALLA
TION
T
OOL
REVISED NOVEMBER 2001

2. ITEM DESCRIPTION PAGE
1 INTENT OF USE 1
2 SAFETY 1
3 TECHNICAL SPECIFICATIONS 3
4 PUTTING INTO SERVICE 4
4a Principle of Operation 4
4b Preparation for Use 4
4c Operating Instructions 5
5 FAULT DIAGNOSIS 6
6 MAINTENANCE 8
7 SERVICING 10
8 TOOL WARRANTY 11
9 ILLUSTRATED PARTS - T10 TOOL ASSEMBLY 12
10 ILLUSTRATED PARTS - N10 NOSE ASSEMBLY 13
11 ILLUSTRATED PARTS - N11 NOSE ASSEMBLY 14
12 ILLUSTRATED PARTS - G06 NOSE ASSEMBLY 15
13 ILLUSTRATED PARTS - G10 NOSE ASSEMBLY 16
14 DECLARATION OF CONFORMITY 18
MAIN CONTENTS LIST
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
NOTES
PAGE 1
PAGE 18

3. 2. SAFETY
ANVIL
G101
G10 NOSE ASSEMBLY
FOR T10 INSTALLATION TOOL
FOR 10 mm M.G. PINS
COLLET LOCK
I101282
REVISED SEPTEMBER 2004
JAWSET
JS 10
"O-RINGS'
8 OFF
R208
FOLLOWER
G104
SLEEVE
G106
COLLET
G102
INSTALLATION OF NOSE ASSEMBLY
Note: Nose assembly parts must be assembled
clean and dry. Do Not lubricate with oil or
grease.
Ensure the installation tool piston rod is in the fully
forward position.
Assemble the sleeve, o-rings, follower and jaws by
"stacking" vertically in that order.
Place the collet over the stack, slide to the end of
the bench or table and with a finger, push the stack
to the front of the collet.
With the tool in the vertical position, screw the collet
onto the piston rod until it is flush with the end of the
collet adapter. Rotate the collet in either direction
until the collet lock situated in the side of the collet
slots into the nearest groove on the collet adapter .
The lock should be flush with the exterior of the
collet.
Slide the anvil over the collet and screw into the
anvil adapter until it is firm. Note, there is a locking
'O' Ring which will create a resistance to the final
few turns of the anvil. It is imperative that the anvil
be hand tightened up against the rear locking face.
JAWS
FOLLOWER
'0'-RINGS
SLEEVE
STACKING
PAGE 17
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
1. INTENT OF USE
The T10 Installation Tool is basically a Piston and Cylinder Assembly. When coupled Hydraulically
and Electrically to a compatible Hydraulic Power Source and the relevant Nose Assembly is
attached, it is then used to install 5 - 10mm Lockbolts in Industrial Environment.
NOSE NUMBER FASTENER
N 10
N 11
G 06
G 10

2. SAFETY
WARNINGS
DO NOT USE OUTSIDE THE DESIGN INTENT.
DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT
RECOMMENDED BY AVLOCK INTERNATIONAL.
ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE SHALL BE
THE CUSTOMER'S ENTIRE RESPONSIBILITY.

ALWAYS DISCONNECT THE TOOL FROM THE HYDRAPAC BEFORE ATTEMPTING TO
ADJUST, REMOVE OR FIT THE NOSE ASSEMBLY.
DO NOT OPERATE THE TOOL / MACHINE IF DIRECTED TOWARDS ANY PERSONS.
ALWAYS ADOPT A FIRM FOOTING OR STABLE POSITION BEFORE OPERATING THE TOOL/
MACHINE.
IF CYCLING THE TOOL WITHOUT THE NOSE ASSEMBLY, CARE MUST BE TAKEN TO AVOID
CONTACT WITH THE PINTAIL EJECTOR PIN AND TO NOT TRAP THE FINGERS INBETWEEN
THE ANVIL RETAINER (T504) AND THE COLLET ADAPTOR (T507)
EAR PROTECTION MUST BE WORN BY THE OPERATOR AND OTHERS IN THE VACINITY AS
NOISE LEVELS EXCEED THE PERMITTED MAXIMUM. FOR VALUES SEE TECHNICAL
SPECIFICATIONS ON PAGE 4
DO NOT FIT FLEXIBLE HOSES RATED AT LESS THAN 10 000 PSI (69 mPa) WORKING
PRESSURE.
THE OPERATING PRESSURE SHALL NOT EXCEED 8000 PSI (55.2 mPa)
CARE SHALL BE TAKEN TO ENSURE THAT THE SPENT PINTAILS ARE NOT ALLOWED TO
CREATE A HAZARD.
WHEN USING 5THE TOOL, THE OPERATOR AND OTHERS IN THE VACINITY ARE
RECOMMENDED TO WEAR SAFETY GLASSES.
TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES , LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL.
THE TOOL SHOULD BE KEPT DRY AND CLEAN FOR THE BEST POSSIBLE GRIP.
WHEN CARRYING THE TOOL FROM PLACE TO PLACE , KEEP HANDS AWAY FROM THE
TRIGGER TO AVOID INADVERTENT START UP.
10 LC 106
3/8 BLIND
6 MG
10 MG
PAGE 2

4. PAGE 3
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
HYDRAULIC OIL GENERAL SAFETY DATA
FIRST AID
Skin. Under normal conditions skin irritation will not occur, contaminated skin should however
be washed thoroughly with soap and water. Launder contaminated clothing.
Oral. If swallowed and person is conscious give water or milk. Do not induce vomitting unless
on advice of medical personnel. Take person to nearest medical centre.
Eyes. Flush immediately with water for several minutes
Disposal. Remove all spills with inert absorbent material. Ventilate spill area. Place
contaminated materials in a disposable container and dispose in a manner consistent with
local regulations.
FIRE
o
Flash Point 200 C. Extinguish with either dry chemical, foam or carbon dioxide. Do not enter
confined space without self contained breathing apparatus.
HANDLING
Use barrier cream or oil resistant gloves.
STORAGE
Undercover and consistent with local regulations for inflammable
material.
CAUTIONS
AVLOCK INTERNATIONAL RECOMMENDS THAT ONLY HYDRAPAC UNITS BE USED TO
DRIVE INSTALLATION TOOLS, AS OTHER MAKES OF HYDRAULIC POWER UNITS MAY
NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES.
ENSURE THAT THERE IS ADEQUATE CLEARANCE FOR THE TOOL OPERATOR'S HANDS
BEFORE PROCEEDING.
DO NOT ABUSE THE TOOL BY DROPPING OR USING IT AS A HAMMER.
KEEP DIRT AND FOREIGN MATTER OUT OF THE HYDRAULIC SYSTEMS OF THE TOOLS
AS THIS WILL CAUSE THE TOOL AND HYDRAPAC TO MALFUNCTION.
PAGE 16
G06 NOSE ASSEMBLY
FOR T10 INSTALLATION TOOL
FOR 6 MG PINS
COLLET
G062
REVISED NOVEMBER 2001
JAWSET
JS09
DISCHARGE TUBE
G069
CUSHION
G055
INSTALLATION OF NOSE ASSEMBLY
Note: Nose assembly parts must be assembled
clean and dry. Do Not lubricate with oil or
grease.
Ensure the installation tool piston rod is in the fully
forward position.
Assemble the cushion and jaws by "stacking"
vertically in that order.
Place the collet over the stack, slide to the end of
the bench or table and with a finger, push the stack
to the front of the collet.
With the tool in the vertical position, screw the collet
onto the piston rod until it is flush with the end of the
collet adapter. Rotate the collet in either direction
until the collet lock situated in the side of the collet
slots into the nearest groove on the collet adapter .
The lock should be flush with the exterior of the
collet.
Slide the anvil over the collet and screw into the
anvil adapter until it is firm. Note, there is a locking
'O' Ring which will create a resistance to the final
few turns of the anvil. It is imperative that the anvil
be hand tightened up against the rear locking face.
JAWS
CUSHION
STACKING
ANVIL
G061
ANVIL HOLDER
G068
FOLLOWER
G056
FOLLOWER
AND

5. PAGE 4PAGE 15
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
3. TECHNICAL SPECIFICATIONS
Length 158 mm 6.25 in
Body Diameter 60 mm 2.36 in
Height 176 mm 6.93 in
Weight 3.5 kg 7.7 lbs
Stroke 25 mm 1 in
Pull pressure 55.2 mPa 8000 PSI
Return Pressure 20.7 mPa 3000 PSI
Hydraulic Oil ISO VG 46 OR EQUIVALENT
Fastener Range 5 to 10 mm incl. M.G. & Blind Fasteners
Noise Level Below reportable levels
Sound Power Below reportable levels
Vibration Below reportable levels
N10 89 mm 28 mm
N11 86 mm 29 mm
G6 63 mm 20 mm
G10 90 mm 33 mm
158 mmA
118 mm
98 mm
60 mm
176 mm
D
NOTE: AVLOCK INTERNATIONALS Policy is one of continuous development. Specifications shown in
thisdocument may be subject to changes, which may be introduced after publication. For the latest
information always consult Avlock International
NOSE A D
ANVIL
N111
N11 NOSE ASSEMBLY
FOR T10 INSTALLATION TOOL
3
FOR /" BLIND FASTENERS
8
COLLET LOCK
I101282
COLLET
N112
REVISED September 2004
JAWSET
JS11
"O-RINGS'
10 OFF
R113
FOLLOWER
N117
SLEEVE
N118
INSTALLATION OF NOSE
ASSEMBLY
Note: Nose assembly parts must be
assembled clean and dry. Do Not lubricate
with oil or grease.
Ensure the installation tool piston rod is in the fully
forward position.
Assemble the sleeve, o-rings, follower and jaws
by "stacking" vertically in that order.
Place the collet over the stack, slide to the end of
the bench or table and with a finger, push the
stack to the front of the collet.
With the tool in the vertical position, screw the
collet onto the piston rod until it is flush with the
end of the collet adapter. Rotate the collet in
either direction until the collet lock situated in the
side of the collet slots into the nearest groove on
the collet adapter. The lock should be flush with
the exterior of the collet.
Slide the anvil over the collet and screw into the
anvil adapter until it is firm. Note, there is a locking
'O' Ring which will create a resistance to the final
few turns of the anvil. It is imperative that the
anvil be hand tightened up against the rear
locking face.
JAWS
FOLLOWER
'0'-RINGS
SLEEVE
STACKING

6. 4a. PRINCIPLE OF OPERATION
When both hoses and control cord are connected to the Hydrapac, the pull and return cycles of the tool
are controlled by depressing and releasing the trigger switch located in the handle respectively.
When the switch is depressed the solenoid valve located in the Hydrapac is energised and directs the
pressurised oil flow to the pull side of the piston in the tool. This also allows the oil in the return side of
the tool to return to the tank. The piston/collet assembly now moves towards the rear of the tool
allowing the cushion to push the follower and jaws forward. If a Hydraloc pin has been inserted in the
nose for assembly, the jaw set will clamp onto the pintail and assembly will commence.
The cycle of installation will first clamp the joint to be fastened and then as the anvil continues to move
forward the collar will be swaged into the locking grooves of the pin. At the end of the swaging cycle the
anvil will come hard up against the joint and as movement continues the pintail will be broken off.
The trigger switch must be released immediately after pin break occurs. Releasing the trigger switch
will cause the solenoid to de-energise and reverse the flow of pressurised oil.
Pressurised oil will now flow into the return side of the installation tool with the oil in the pull side
returning to the tank.
The forward movement of the piston/collet assembly will eject the installed fastener from the anvil and
as the forward movement continues, the jaw release mechanism will partly open the jaws to allow the
next fastener to be inserted into the nose.
When the piston returns to the fully forward position the pressure build up in the system will cause the
Hydrapac to go into idle mode. This keeps the installation tool in the forward position.
Please note that with all Hydrapacs there is a built in "Sleep Mode" which in effect means that the
electric motor will automatically switch off if the trigger switch is not operated for approximately 10
seconds. The Hydrapac will automatically start up on depression of the tool trigger switch.
4b. PREPARATION FOR USE
a. Attach the proper nose assembly to tool per instructions on the nose assembly data sheet.
b. Ensure the Hydrapac is not running.
c. Connect hoses and the control cord to the Hydrapac.
d. Start the Hydrapac. Depress and release the trigger switch a few times to almost the full stroke
of the tool to circulate hydraulic fluid. Observe action of tool. Check for fluid leaks and
ensure that in the idler mode the piston is in the fully forward position.
PAGE 5 PAGE 14
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
4. PUTTING INTO SERVICE
N10 NOSE ASSEMBLY
FOR T10 INSTALLATION TOOL
FOR 10 mm STD PINS
REVISED SEPTEMBER 2004
ANVIL
N101
COLLET LOCK
I101282
COLLET
N102
JAWSET
JS01
"O-RINGS'
10 OFF
R113
FOLLOWER
N107
SLEEVE
N108
INSTALLATION OF NOSE ASSEMBLY
Note: Nose assembly parts must be assembled
clean and dry. Do Not lubricate with oil or
grease.
Ensure the installation tool piston rod is in the fully
forward position.
Assemble the sleeve, o-rings, follower and jaws by
"stacking" vertically in that order.
Place the collet over the stack, slide to the end of
the bench or table and with a finger, push the stack
to the front of the collet.
With the tool in the vertical position, screw the collet
onto the piston rod until it is flush with the end of the
collet adapter. Rotate the collet in either direction
until the collet lock situated in the side of the collet
slots into the nearest groove on the collet adapter .
The lock should be flush with the exterior of the
collet.
Slide the anvil over the collet and screw into the
anvil adapter until it is firm. Note, there is a locking
'O' Ring which will create a resistance to the final
few turns of the anvil. It is imperative that the anvil
be hand tightened up against the rear locking face.
JAWS
FOLLOWER
'0'-RINGS
SLEEVE
STACKING

7. PAGE 6PAGE 13
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
4c. OPERATING INSTRUCTIONS
TO INSTALL A HYDRALOC FASTENER
a. Check work and remove excessive gap. (Gap is the space between components of the Joint.
Gap is excessive if not enough pintail sticks through the collar for the nose assembly jaws to
grab onto.)
b. Put Hydraloc pin into hole.
c. Slide Hydraloc collar over pin. (The beveled end of the collar must be towards the nose
assembly and tool.)
d. Push nose assembly onto pin until the nose assembly anvil stops against the collar. Tool and
o
nose assembly must be held at right angles (90) to the work.
e. Depress tool trigger switch to start installation cycle.
f. When the forward motion of the nose assembly anvil stops and the pintail breaks off, release
the switch. The tool will go into its return stroke and push off the installed fastener. At the end of
the return stroke the jaws will partially release the expended pintail which can then be pushed
through the jaws with the next installation and then ejected through the rear of the tool.
g. Once the installed fastener been ejected, the tool and nose assembly is ready for
the next installation.
CAUTION
DO NOT ATTEMPT TO BREAK OFF A PINTAIL WITHOUT THE INSTALLATION OF A
COLLAR AS THIS WILL CAUSE THE UNSECURED POR TION OF THE HYDRALOC
PIN TO EJECT FROM THE NOSE AT A HIGH SPEED AND FORCE.
PISTON
T102
CYLINDER
T101
DEFLECTOR
T108
GRUB
SCREW
GS11
PAD
MS15
T10 INSTALLATION TOOL
10
10
4
GLAND
T103
3
8
2
7
1
ANVIL
RETAINER
T104
PLUG
MS24
1 O-RING 1 R227
2 O-RING 1 R116
3 O-RING 1 R129
4 O-RING 1 R220
5 O-RING 1 R114
6 O-RING 2 R010
7 BACK UP RING 1 B116
8 BACK UP RING 2 B129
9 BACK UP RING 1 B114
10 BACK UP RING 1 B220
11 BACK UP RING 1 B010
DESCRIPTION
QTY
PART No
ITEM
COLLET
ADAPTOR
T107
6
6
11
11
HANDLE
T106
CONTROL
CORD
C106
MALE PLUG
C112
HOSES (2)
HS02
NB: THE O-RINGS AND BACKUP
RINGS SHOWN BELOW ARE
SUPPLIED ONLY IN SERVICE
KIT - P.No SK10
TRIGGER
SWITCH
I111142
QUICK COUPLER
SET HS01
P
R
HANDLE
STEM (2)
T105
REVISED NOVEMBER 2001
5
9

8. PAGE 7
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
ITEM FAULT PROBABLE CAUSE CORRECTIVE ACTION
A Tool fails to operate. Inoperative Hydrapac. Check power supply to
Hydrapac.
Loose or disconnected Check for loose or broken
control cord. wires
Defective switch assembly. Replace switch
assembly.
Faulty hydraulic hose couplings. Replace faulty
couplings.
B Tool leaks hydraulic oil. Depending on what leaks occur, Check and replace o-rings
defective or worn o-rings, loose and back-up rings, or
hydraulic hose connections at tighten hydraulic hose.
tool.

C Hydraulic oil overheats. Restriction in hydraulic line. Check couplings and
replace if necessary.

D Tool operates erratically Low or erratic hydraulic See Hydrapac instruction
and fails to install pressure supply. manual.
fastener properly.
Defective or excessively worn Replace o-ring and back
piston, o-ring and back-up rings -up rings.
and back-up rings in tool.

Excessive wear or scoring of Check and replace
sliding surface of tool parts. defective parts.


5. FAULT DIAGNOSIS
PAGE 12
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
WARRANTY
The ninety day warranty herein expressed shall be the exclusive warranty on items manufactured by
seller and shall be in the place and stead of any other warranty, expressed or implied, including but not
limited to the implied warranties of merchantability and fitness for a particular purpose.
Seller shall not be liable for any loss or damage resulting from delays or non-fulfilment or orders owing
to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of
seller or its suppliers.
All warranty claims must be submitted to the seller in writing, within 90 days from date of shipment, and
no returns will be accepted without written permission.
Other provisions hereof notwithstanding, seller shall not be liable for any loss of business profits or any
incidental or consequential damages incurred by Buyer or any third person in connection with the
items or use thereof, however caused.
TOOL WARRANTY
Seller expressly disclaims any warranty express or implied, as to the condition, design, operation,
merchantability or fitness for use of any tool, or part(s) thereof not manufactured by seller. The only
warranties made with respect to such tool or part(s) thereof are those made by the manufacturer
thereof and seller agrees to cooperate with buyer in enforcing such warranties when such action is
necessary. Seller agrees to repair or replace F.O.B. seller's plant, any tool or part(s) thereof
manufactured by it and proved to seller to be defective due to faulty workmanship or material.
8. TOOL WARRANTY

9. DISMANTLING THE NOSE ASSEMBLY
1. Unscrew the anvil.
2. Unscrew the collet.
3. Remove the components.
4. Clean and check all components in particular the jaw set.
Daily
Check for oil leaks.
Check the stroke of tool.
Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by
referring to the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
Check function of pull pressure safety valve.
Weekly
Dismantle and clean the nose assembly especially the jaws.
Check for oil leaks.
Every 1200 Working Hours (At Least Once a Year)
The tool should be completely dismantled and worn components replaced including o-rings and
back-up rings.
SERVICE TOOLS
Open Ended Flat Spanners - 17, 19, 24
Allen Keys - 2 mm, 6 mm
150 mm Engineers Vice with Jaw Guards
Hydraulic Hand Pump if Available
PAGE 8
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
ITEM FAULT PROBABLE CAUSE CORRECTIVE ACTION
E Pull grooves on fastener Operator not pushing nose Instruct operator in proper
pintail stripped during completely onto fastener pintail installation methods.
pull stroke. before operating tool.

Incorrect fastener length. Use correct length
fastener.
Worn or damaged jaw segments. Check and replace jaw set
Metal chips accumulated in pull Clean jaw segments.
grooves of jaw segments.
Excessive sheet gap. Eliminate excessive gap.
F Collar of Hydraloc fastener Improper tool operation. See item E.
not completely swaged.
Worn anvil in nose. Check and replace anvil.
G Tool "hang up" on swaged Improper tool operation. See item D.
collar.
Hydrapac in idler mode. Switch Hydrapac off and
on and restart by
depressing trigger switch.
H Pintail of fastener fails to Pull grooves on fastener . See item E.
break. stripped.
Improper tool operation. Instruct operator in correct
tool operation.

I Jaw segments do not Improper operation of jaw Check internal parts of the
maintain proper position in follower. collet for wear i.e. jaws,
collet. follower, cushion and end
cap. Clean before
reassembling.
J Hydraulic couplers leak oil. Defective or worn o-ring in Replace o-ring and back-
coupler body. up ring.
K Pintail fails to release. Incorrect assembly of Nose See Instructions Page 10
5. FAULT DIAGNOSIS(Cont.)
PAGE 11
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
7. SERVICING

10. ASSEMBLING THE TOOL
Examine and replace all worn parts. Fit a new o-ring kit.SK10
a. Apply hydraulic oil to all O-rings, Back-up Rrings and contact surfaces before fitting.
b. Fit new O-rings and Back-up Rings to the Gland. T103
c. Fit O-rings and Back-up ring to Piston. T102
d. Fit O-Rings and Back-up rings into the rear of the Cylinder T101

e. Install the Piston(T102) into the Cylinder. T101
g. Install the Gland. T103
h. Install the Anvil Retainer. T104
i. Re-clamp the Screw. GS11 using a 2 mm Allen Key.
j. Refit the Collet Adaptor. T107
k. Align the hole with the Keyway.
l. Insert the Brass Plug. MS24
m. Bleed the Tool.
To Bleed the Tool:
\ 1) Couple the short Tool Hoses directly onto a HydraPAc or compatible Hydraulic Power
Source. Note Do not use long extension Hoses as these will prevent the air from escaping
into the HydraPAc.
2) Plug in a HydraPac Test Trigger.
3) Position the Tool so that the Piston Rod side faces vertically up.
4) Cycle a few times.
5) Reverse the vertical position and cycle again.
INSTALLATION OF THE NOSE ASSEMBLY
For installation of Nose Assemblies, see detailed Instructions on the Assembly drawings on
pages 14, 15 and 16.
PAGE10
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
PAGE 9
TECHNICAL MANUAL
FOR THE
T10 INSTALLATION TOOL
DISMANTLING INSTRUCTIONS

Note:
Be sure the Hydrapac is turned off before removing tool or nose.
a. Uncouple the two Hydraulic Hoses and disconnect the Control Cord .
b. Unscrew and remove the Anvil by hand.
c. Unscrew the Collet and remove the inner assembly by hand.
d. Loosen the Lock (GS11) using a 2 mm Allen Key. (See exploded view on page 13)
e. Unscrew the Anvil Retainer.(T104)
f. Place a tray under tool to catch the oil.
g. If a hand pump is available, connect to female coupling and slowly pump Piston out of cylinder.
h. Otherwise clamp the Piston in a soft jawed vice and tap the Cylinder backwards with a soft
mallet.
i. Remove the brass plug(MS24) by inserting a sharp object(eg. a small screwdriver) into the
keyway and levering out the plug.
j. Unscrew the Collet Adaptor,(T107)
l. Remove the Gland. (T103)
m. Inspect and replace Seals as per the seal kit SK10if necessary.
6. MAINTENANCE