BQS20PPT1.pptx

BQS machine

1. BQS BLISTER PACK MACHINE 1

2. BASIC THINGS ABOUT BQS BLISTER PACK MACHINE 2 BQS(Blistering Quickly Through Servo ) : ACG Pampac  presents servo technology enabled flat-forming, flat-sealing, continuous motion blister packing machine Servo adds precision to blister packing by synchronizing the different movements. With servo, BQS achieves precision power, speed and position control. Synchronization of different movements in blister packing machines can be achieved by mechanically linking the movement of the different axes. use of servo substitutes the need for traditional mechanisms like chain and sprocket, timing belts and pulley or gears. Thus, it reduces changeover time . FEATURES High output machine for both PVC/PVDC (600 blister/minute) and ALU/ALU (280 blister/minute). Servo technology enables user friendly operation with quick change over. Flat forming ,flat sealing continuous motion machine, for high speed machine. Unique drum feeding systems for ALU/ALU ensure reliable feeding of high speeds. Edge to Edge cutting for ‘Print Registered’ products gives saving in foil consumption. Tool less change over for both PVC/ALU & ALU/ALU

3. TECHNICAL DESCRIPTION OF BQS MACHINE 3 MACHINE SPECIFICATION OUTPUT Up to 45 cycle /min. for PVC blisters in forming station. Up to 35 cycle /min. for ALU- ALU blisters in the forming station. 300 cycles/min in the punching station. SEALING AREA 240 mm (width) X 180 mm (Advance) Max. Max. Cavity depth 12 mm. FORMING FILM PVC,PVC / PVDC , PVC / AL. / OPA , ACLAR Max. Foil Width : 252 mm Max Reel Diameter : 450 mm Core Diameter : 74 – 76 mm.

4. TECHNICAL DESCRIPTIN OF BQS MACHINE 4 LIDDING FOIL Aluminum / Paper foil suitable for heat sealing to PVC / Laminates. Max. Foil Width : 246 mm . Max Reel Diameter : 250 mm. Core Diameter : 74 – 76 mm. NUMBER OF TRACK Single / twin / three / four or combipack is possible depend on the type of format WEIGHT Net : 2500 kgs (Approx.) Gross : 3400 kgs (Approx.)

5. UTILITY REQUIRED 5 ELECTRICAL SUPPLY 3-phase , 415 / 315 V , AC 50 Hz Supply with Neutral and proper Earthling. COOLING WATER Approx. 16 Liters/min at 18 - 20 ◦c for ALU Approx. 8 – 10 ◦ c for PVC / PVDC Cooling Capacity : 6000 Kcal/hr. for PVC Cooling Capacity : 3000 Kcal/hr. for ALU Blister COMPRESSED AIR 30 – 35 CFM at 7-8 bar

6. CHANGEPARTS DETAILS NOTE: All the change parts are fixed 185 mm(from machine body to center of the change parts ) 6 ALU/ALU CHANGE PARTS Forming plate(plug mounting plate, plug guide plate, forming die ). Guide pieces Guide track Feeding system(sector plate, feeding Channel/drum ). Sealing plate (lower & upper) Cooling plate. Embossing /perforation tool. Indexing drum. Indexing flap. Punching tool. Stereo drum/Embossing slot Main CAM

7. CHANGEPARTS DETAILS NOTE: All the change parts are fixed 185 mm(from machine body to center of the change parts) 7 PVC/PVDC CHANGE PARTS Forming plate(blowing plate, forming die. Guide pieces Guide track Feeding system(sector plate, feeding channel/drum). Sealing plate (lower & upper) Cooling plate. Embossing /perforation tool. Indexing drum. Indexing flap. Punching tool. Stereo drum/Embossing slot Main CAM

8. MAJOR SETTING PART ON BQS MACHINE (Initial setting) 8 FORMING SETTING . FEEDING SETTING. SEALING SETTING. EMBOSSING SETTING. PERFORATION SETTING. STEREO PRINTING SETTING. PACK SIZE SETTING. BLISTER CUTTING SETTING. CUTTING BLISTER DROPPING SETTING ( PICK & PLACE). CAMERA (BIS) SETTING .

9. FORMING SETTING 9 To ensure that the forming plates are mount properly. Check ZERO cavity formation after forming the blister cavity as per below image FORMING PLATE GOOD BLISTER

10. FEEDING SYSTEM FOR BQS MACHINE 10 DIFFERENT TYPES OF FEEDING SYSTEM FOR BQS MACHINE Drum feeding Pneumatic feeding Box feeding Vertical (normal) feeding Incline feeding

11. DRUM TYPE FEEDING SYSTEM 11 FEEDING SETTING Properly fixed the channel & feeding drum . Match/set the drum as per forming cavity before putting the tablet on feeding . Set the tablet dropping as per shape of the tablets If it is ink-line channel then fix the dropping at 45 ̊ angel . The gap in-between feeding channel & drum minimum 40 % of the tablet length . Maintain some parallel gap (2 -4 mm )between feeding drum & flap plate as shown on giving picture .

12. FEEDING SETTING PNEUMATIC FEEDING SYSTEM 12 Fixed the feeding channel (on “0” position ). Keep the gap between guide track to channel (lower releasing chute ). Match the channel track as per center of the forming cavity. Keep the gap between feeding sector to feeding channel ( 40 to 50% of the tablet length ). Match the feeding sector plate as per feeding channel.

13. DIFFERENT TYPES OF FEEDING SYSTEM 13 DRUM WITH INCLINE DRUM WITH VERTICAL S.S PNEUMATIC BOX FEEDING INCLINE WITH SPRING

14. SEALING SETTING SEALING DETAILS 14 Clean the both sealing plate(top & bottom)before mount on the machine. Check & put the CAM setting value as per the packing material(ALU/ALU,ALU/PAPER,PVC/PVDC/ALU,PVC/PVDC/PAPER foil) Check the hydraulic pressure as per requirement base on the material. Fixed the accumulator pressure as 60 bar(for all types of product/material). SEALING MECHANISM

15. ACTION PLAN FOR AVOID THE PROBLEMS 15 FORMING PROBLEM Properly check all the forming Teflon plugs before mounting. Set the main hydraulic pressure NLT 100 kg/cm² Set accumulator pressure NLT 60 kg/cm² Properly tighten all the knob LEAK TEST PROBLEM Use proper upper sealing plate as per the product specification Maintained the cleanliness of the sealing plate Use dust collector for ODT product PERFORATION PROBLEM Check the perforation blade before mount Check an clean the perforation counter plate if require R eplace the perforation blade periodically

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