CHAPTER 7 Extraction of metals from sulphide ores.pdf
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Apr 03, 2022
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About This Presentation
Introduction
Winning of metals from sulphide ores
Extraction of Copper
a. Hydro - metallurgy of copper
b. Pyro - metallurgical extraction of copper
c. Newer process for copper extraction
d. Energy concepts in copper smelting
Extraction of metals from oxide members
Extraction of Lead
i. Treatments of...
Introduction
Winning of metals from sulphide ores
Extraction of Copper
a. Hydro - metallurgy of copper
b. Pyro - metallurgical extraction of copper
c. Newer process for copper extraction
d. Energy concepts in copper smelting
Extraction of metals from oxide members
Extraction of Lead
i. Treatments of ores of lead and its production
ii. Modern developments in lead smelting
Extraction of Zinc
a. Pyro - metallurgical extraction
b. Hydro – metallurgical extraction
c. Imperial smelting process
d. Production of other metals by ISP
e. Zinc from lead slags by slag fuming
Extraction of Nickel
Pyro – metallurgical process
Cont’d
Oxidizedmineralsarerapidlydissolvedbysulfuricacidbyreactionslike:
CuO(s)+H
2
SO
4
(l)→Cu
2+
(aq)+SO
4
2-
(aq)+H
2
O(l)@30 °C
oreacid prenantleachsolution
Sulfideminerals,ontheotherhand,requireoxidation,schematically:
CuS(s)+2.5O
2
(g)+H
2
SO
4
(l)→2Cu
2+
(aq)+SO
4
2-
(aq)+H
2
O(l)@30°C
EXTRACTION OF COPPEREXTRACTION OF COPPER
oreinairacid prenantleachsolution
SolventExtraction
ThesesolutionsaretoodiluteinCuandtooimpurefordirectelectroplatingofpure
coppermetal.TheirCumustbetransferredtopure,high-Cuelectrolyte.
Thesolventextractionprocessisrepresentedbythereaction:
Cu
2+
(aq)+SO
4
2-
(aq)+2RH→ R
2
Cu+H
+
(aq)+SO
4
2-
(aq)@30°C
Inprenantleachsolutioninorganicsolventinorganicsolvent
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EXTRACTION OF COPPEREXTRACTION OF COPPER
Cont’d
Electrowinning
TheCuintheaboveelectrolytesisuniversallyrecoveredbyelectroplatingpuremetallic
cathodecopper.Thiselectrowinningissimilartoelectrorefiningexceptthattheanodeis
inert(usuallylead)
Thecathodereactionis:
Cu
2+
(aq)+ 2e
-
→ Cu(s) @60 °C
sulfateelectrolyteelectronsfromexternalpowerpuremetaldepositeoncathode
Theanodereactionis:
H
2
O(l)→0.5O
2
(g)+ H
+
(aq)+ 2e
-
@60°C
inelectrolyteinvolveinanodeinelectrolyteelectronsfromexternalpower
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EXTRACTION OF COPPEREXTRACTION OF COPPEREXTRACTION OF COPPEREXTRACTION OF COPPER
Electrowinningofcopper
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Cont’d
Theresultisnotjustleadsulphide,butalsothesulphidesofcopper,iron,zinc,
antimonyandarsenic.Theenrichedoreisthenroastedinovenstodriveoffasmuch
ofthesulphuraspossible.Theroastedoremustbegroundandsinteredtoputitinthe
formofporouschunksthatallowgasestopassthroughfreely,andwillnotcollapse
intoathick,imperviouslayerintheblastfurnace.
EXTRACTION OF LEAD
intoathick,imperviouslayerintheblastfurnace.
Leadoresaresuchthatthesetwooperationsarebestcombinedintoonesimultaneous
roasting-sinteringprocessthatproducesasinterreadyfortheleadblastfurnace.
Sintering:Thelead(II)oxideisheatedandmadeintolumps,aprocessknownas
sintering.Thelumps(thesinter)arecrushedandsortedtoasuitablesizefor
subsequenttreatmentinablastfurnace,similarinconstructiontothoseformakingiron
butsmaller.
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EXTRACTION OF LEAD
Fig: Sintering Machine
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Cont’d
Thesecondstageofsmeltingcantakeplaceinanorehearth,oralargerblastfurnace.
Thesinteredoreischarged,withcoke,limestoneflux,andotheradditives
dependingontheimpuritiespresent.
Theproductsthataccumulateatthebottomarelead,matte(containingironand
copper),speiss(containingironandarsenic),andslag(containingthesilicates,zinc,
EXTRACTION OF LEAD
copper),speiss(containingironandarsenic),andslag(containingthesilicates,zinc,
ironandcalcium).Coldairisblowninatthebottom,andfluedustandgasescome
outthetop.
Zinc,incidentally,doesnotdissolveinmoltenlead,andcanbeaddedtoextract
impuritiesbydifferentialsolubility.
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Cont’d
Whentheleadhasbeensufficientlyrefined,itiscooledandcastintoblockswhichmay
weighasmuchasaton.Thisisthefinishedproduct.Leadalloysmayalsobeproducedat
thesmelterplant.
EXTRACTION OF LEAD
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Applicationoflead
Widelyusedinbatteries,
Cableandironrodsheathsforcorrosives,
Soldering,
Bullets
EXTRACTION OF LEADEXTRACTION OF LEAD
Bullets
Usedwithothercompoundsinmanufacturingofpaintsandpigments
Shipbuilding,lightindustry,
Leadoxide,
Radiationprotection/radiationshieldingandotherindustries.
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Metallurgy of Zinc (Zn)
Atomicnumberof Zinc is30 and itsatomicweightis66.39and denotedby
symbolZn.Densityofzincis7.13g/cm
3
.ItishaswhitesilvercolorwithT
m
:420
0
c.
Occurrence
EXTRACTION OF ZINC
ZincoccursinnaturemainlyasSphalerite(ZnS),Zincite(ZnO),Calamine
(Zn
2
(OH)
2
SiO
3
),Smithsone(ZnCO
3
),andFranklinite(ZnO(Fe,Mn)2O
4
)
Typicalzincoresgenerallycontainabout5-15%metals.
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EXTRACTIONOFZINC
Zinccanbeextractinbothpyro-metallurgyandhydro-metallurgythesefollowselectrochemical
treatment.
Pyrometallurgicaltreatment
Inironandcopperduringreductionprocessvaporpressureofmetalisnegligiblewhereas,inzinc
metalthevaporpressureisappreciableinthepyro-matllurgyproduction,themetalisobtainedasa
EXTRACTION OF ZINC
metalthevaporpressureisappreciableinthepyro-matllurgyproduction,themetalisobtainedasa
gasratherthanasaliquid.
Thevaporpressureofpuremetalisgivenby:
RTlnP
Metal
=-ΔG
Vapor
=-ΔH
Vapor
+TΔS
Vapor
ParticlarlytherearenophasetransformationinthecondensedphaseofZnthenΔH
Vapor
and
ΔS
Vapor
areindependentwithtemperatureandvaporpressurevarieswiththetemperatureaccording
therelation:logP
metal
=A/T+B
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