Data-Driven Maintenance | UReason Webinar

The presentation covers the principles, methodologies, and real-world applications of data-driven maintenance, emphasizing the shift from reactive to predictive maintenance using data analytics and AI to optimize machinery performance and reliability in industrial processes.

1. Webinar: Data Driven Maintenance

2. Data Driven Maintenance Webinar May 30, 2024 Presenter: Jules Oudmans

3. Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 3

4. DDM: The Traditional Thinking (Still) Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder New ! Run to failure to collect data to predict ? Time & Knowledge Intensive ! 4

5. DDM: The Right Approach Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Use the data you have in: AVEVA PI, Wonderware Historian Proficy Historian, Exaquantum, IP21, PHD, Etc. Focus on Failure Mechanisms – Make your FMECAs Live !   5

6. FMECA Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Causes: Excessive load Fatigue Lack of lubrication Excessive temperature Source: https://ieeexplore.ieee.org/document/7380277 Consequences: Decreased Pump Speed Decreased Torque Vibration Abnormal Noise Risk: Bearing Deformation/Fraction Burn More Information: https://www.ureason.com/download-fmea-handbook-for-control-valves/#downloadFMEA 6

7. DDM Wider Scope – D3M Model Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Source: Journal of Manufacturing Technology Management ISSN: 1741-038X 7

8. Move to Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Drawbacks TCO: Costs to run, develop & maintain People: Support technology stack People: Data (Science) savvy maintenance/reliability engineers Time to develop Off core competencies Benefits Total control Access Data Security Full ownership Build Build 8

9. Move to Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 9 Drawbacks Integration(s) Vendor lock-in Data lock-in Benefits Start today Lower TCO Data sharing Leverage external skills & expertise Allows teams to focus on core competencies Buy Buy

10. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 10 Data Valve Actuator DPPs Setpoint & Position

11. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 11

12. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 12 Stiction and Stick-Slip ! Low air pressure ! High TRQ on valve packing ! Damaged packing Severe stiction and stick-slip is automatically detected, and recommendations are provided situation dependent

13. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 13 Positioner Calibration Positioners are essential to accurate and fast control loops they enable strict control (measure/compare/adjust) when they are off precision of control is lost ! Positioner stable offset - recalibrate

14. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 14 Remaining Useful Lifetime

15. D3M Model Adopted Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 15

16. UReason Asset Performance Management Software Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 16 On Device / Edge / On-Premise & Cloud As Suite and Specific Asset Apps 20+ Years in Business Monitoring and optimization of components, assets and processes with data Industry Know-How Industry, Maintenance, Data, Data Science, OT and IT Low Code Development Platform APM Studio Asset Apps by UReason (Valve, Pump, Motor)

17. Q&A Webinar

18. Thank You The Netherlands UReason Boomgaardsstraat 32 3012 XD Rotterdam The Netherlands United Kingdom UReason – United Kingdom Regus Winnersh Triangle, Building 220, Wharfedale Road, Wokingham, RG41 5TP, United Kingdom Estonia UReason – Estonia Lift99 Telliskivi 60a/5, B-building, 10412 Tallinn, Estonia www.ureason.com