Detailed Project Report on LV ELECTRICAL PANELS MANUFACTURING UNIT

LT Control Panels or Low-Tension Panels are accountable for distributing power. They are widely known as power distributing units, which are engineered to receive power from a transformer to distribute it to other heavy load machinery as well as distribution boards. These low voltage Panels are rated for three or four-wire systems for 430 V, 3-Phase, 50Hz. This freestanding unit is floor mounted, enclosed, and extensible. They are highly efficient in providing electricity to both internal and external industrial applications. The Distribution Panels are customized as per the requirements of the customers based upon their usage, capacity, and specifications of their machinery.

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ENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: [phone]
E-mail: [email protected]
Website: www.eiriindia.org


LV ELECTRICAL PANELS
MANUFACTURING UNIT
[EIRI/EDPR/4680] J.C.: 2897XL


LT Control Panels or Low-Tension Panels are accountable for distributing power.
They are widely known as power distributing units, which are engineered to
receive power from a transformer to distribute it to other heavy load machinery as
well as distribution boards. These low voltage Panels are rated for three or four-
wire systems for 430 V, 3-Phase, 50Hz. This freestanding unit is floor mounted,
enclosed, and extensible. They are highly efficient in providing electricity to both
internal and external industrial applications. The Distribution Panels are
customized as per the requirements of the customers based upon their usage,
capacity, and specifications of their machinery.

An enclosure that contains different type of switchgears, control and power units
to perform the desired operation is called electrical panel.

The Electrical panel refers to a large single panel, assembly of panels, a
structural frame or assembly of structural frames, on which buses, switches, and
protective and other control devices may be mounted. The mounting may be done
on the face, the back side, or both.

The main role of the electrical panel is to allow the incoming electric power to be
divided into smaller independent circuits according to their current requirements.
The circuit breakers as well as over current protection devices for each of the
sections are selected according to the load current.

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Once the currents are divided, they are then distributed according to the load i.e.
lighting loads, sockets etc. Some switchboards such as those used in residential
apartments have an option of metering to see the amount of power used by
individual circuits.

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CONTENTS

INTRODUCTION
MAJOR COMPONENTS OF ELECTRICAL PANEL
MAIN PATRS OF ELECTRICAL PANNEL
(1) PANELS OR FRAMES
(A) DEAD FRONT AND TRIM
(B) FILLER PLATES
(2) BUS BAR
(3) POWER COMPONENTS
(A) CIRCUIT BREAKER
(B) FUSED DISCONNECT
(C) MOTOR STARTER
(D) FVNR STARTER
(E) FVR STARTER
(F) SOFT STARTER
(G) VARIABLE FREQUENCY DRIVE (VFD)
(4) CONTROL COMPONENT
(A) CONTROL RELAYS
(B) TIMING RELAYS
(C) PROGRAMMABLE LOGIC CONTROLLERS (PLC)
(5) ELECTRICAL OPERATOR DEVICES
(A) PILOT DEVICES
(B) DIGITAL METERS

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(C) OPERATOR INTERFACES
TYPES OF CONTROL PANELS
USES AND APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF ELECTRICAL PANEL
1. CUTTING
2. FORMING
BENDING
FLANGING
CRIMPING
3. JOINING
4. FINISHING
POWDER COATING PROCESS
THERE ARE TWO MAIN T YPES OF POWDER AVAILABLE TO THE SURFACE
FINISHER:
THE POWDER COATING SYSTEM
A BATCH POWDER COATI NG SYSTEM:
A CONVEYORIZED POWDER COATING SYSTEM:
COMPONENTS OF POWDER COATING SYSTEM
PRETREATMENT SYSTEM
POWDER SPRAY SYSTEM
POWDER COATING BOOTH WITH RECOVERY SYSTEM –
MAIN STEPS
FINAL ASSEMBLY

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I. ASSEMBLY OF PANELS:
II. BUSBAR:
III. COMPONENT FITTING:
WIRING, TERMINALS AND HARDWARE:
(1) BUILDING A CONTROL PANEL ASSEMBLY ST ARTS WITH
THE FOLLOWING STEPS:
(2) FOR EACH WIRE, THE ASSEMBLER GOES THROUGH
THE FOLLOWING STEPS:
TESTING
IN-HOUSE TESTING:
SHIPPING
MARKET POSITION
FOCUS ON ELECTRICAL AND CONTROL PANEL INDUSTRY
GROWTH DRIVERS
KEY ELECTRICAL MANUFACTURING PLANTS ACROSS INDIA
MAIN COST DRIVERS COMPONENTS FOR CONTROL PANELS
SWOT ANALYSIS OF CONTROL PANEL SECTOR
TI POTREBBE INTERESSARE ANCHE...
SOURCING IN INDIA - FOCUS ON MACHINING SECTOR
SOURCING IN INDIA - FOCUS: LOGISTICS SECTOR
INDUSTRY TRENDS
MIDDLE EAST DISTRIBUTION PANEL MARKET, BY CAPACITY
MIDDLE EAST DISTRIBUTION PANEL MARKET, BY REGION
COMPETITIVE MARKET SHARE
MIDDLE EAST DISTRIBUTION PANEL INDUSTRY BACKGROUND

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PLANT LAYOUT
MANUFACTURERS/SUPPLI ERS OF ELECTRICAL CONTROL PANEL
SUPPLIERS OF RAW MAT ERIALS
SUPPLIERS OF COLD ROLLED M.S SHEETS
MIG WELDING WIRE ELECTRODE
PHOSPHATING CHEMICALS
COATING POWDER
DEGREASING CHEMICAL
SUPPLIERS OF CIRCUIT BREACKER SWITCH
SUPPLIERS OF MOTER STARTER
SUPPLIERS OF SOFT ST ARTER
SUPPLIERS OF FUSE DI SCONNECT SWITCH
SUPPLIERS OF VFD DRI VE
SUPPLIERS OF CONTROL RELAY
SUPPLIERS OF TIMING RELAY
SUPPLIERS OF PLC DEVICE
SUPPLIERS OF PULL PUSH SWITCH
SUPPLIERS OF DIGITAL PANEL METER
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
CNC PRESS
PUNCHING PRESS
POWER PRESS
SHEARING MACHINE
DRILLING MACHINE

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GRINDING MACHINE
PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
ORGANIZATION CHART
LIST OF DOCUMENTS REQUIRED TO GET FOR LI CENSE
PROJECT IMPLEMENTATION SCHEDULE

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APPENDIX – A :
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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COST ESTIMATION

Plant Capacity 11 Panel/Day

Land & Building (2500 sq.mt.) Rs. 1.25 Cr

Plant & Machinery Rs. 2.07 Cr

Working Capital for 1 Month Rs. 2.27 Cr

Total Capital Investment Rs. 5.92 Cr

Rate of Return 138%

Break Even Point 7%