DWSI (FMD) profile and project details 20140528

1. DongWoo Surfacetech India Pvt. Ltd.
Company Profile & Project details
Reg. Office & works:
Plot No. 126, Mappedu
Samathuvapuram.
Ulundai post. Thiruvallur District,
Tamilnadu, Pin – 602 105
Phone:- +91 44 27699814,15
Website : www.dwsi.co.in

1

2. Welcome & sincere Greetings
For more than 30 years DONGWOO has been serving Korean market and
important customers of the world with software and hardware in the field
of Heat treatment, Plasma coating and other variou s Surface engineering
techniques. We believe we can better serve our prec ious customers by being
able to communicate reciprocally the knowledge, exp eriences, and even
theories in two aspects- hardware and software.
Now we have come to India mainly to provide support to Hyundai Motor
company which is our prime customer and we also wan t to support company which is our prime customer and we also wan t to support developing Indian Automotive and Heat treating indu stry.
Regarding service 'high quality & excellent ON TIME service' is our motto.
We have a team of well prepared and dedicated peopl e to carry out small
important contribution to Indian industry, equipped with state of the art
machinery for Heat & Surface Treatments.
Thank you very much.
For Dongwoo Surfaceteach India Pvt. Ltd.
Soo-Jin, Chung
Chairman
2

3. l l l l


A A A A A A A A
y y y y y y y y
CompanyProfile


y y y y y y y y

) ) ) ) ) ) ) )


3

4.
Company Profile Company Profile

-


a a a a a a a a
4

5.


2
0 m
2
!"#$)

"S
&''
("
About our company in India
3 !")$%
#*"'S ! +,-)
*"'"!.%
/- .
0,/1 2 3
.4,/-0,. .,0,/.+
*-.//4/.+*(/.+s
0-424/ -.4
,/1 3 !/.0,, )
*'5
"'*'&""S
'(
5

6. Our milestones Our milestones
2006.3
2006.12
2008.1
2008.8
2007.12
2009.92008.1
Foundation of the factory
Start of factory construction
Commercial mass production for HMI (T/M Gear & Shaft)
Commercial mass production for TIMKEN (Bearing)
Completion of factory construction
Wax melting Furnace Delivered to YBI Commercial mass production for TaeYang Metal(Fastener)
2009.9 2009.11 2009.12
2010.2
2011.2
2011.6 2011.6
Wax melting Furnace Delivered to YBI Al. melting Furnace Delivered to DAERIM
Commercial mass production for DAS(Seat) and TIDC (Clutch)
TS16949 (ISO9001) Certification
SQF–1000Kg (3 Chamber) Exported to Korea
Commercial mass production for NSK (Bearing)
Commercial mass production for IP Rings (Gear & Pinion)
2010.7
T5 Aluminum Heat treating Furnace Delivered to HMI
2011.7Commercial mass production for TaeYang Metal(Pinion)
6

7. Our milestones Our milestones
2011.8
2011.6
2012.1
2012.8
2011.12
2012.1
MBF-400Kg/hr delivered to NSK–ABC Bearings
Commercial mass production for ILJIN (Bearing)
T6 Aluminium heat treatment furnace delivery to Deltr onix
Isothermal annealing furnace delivery to Musashi Auto P arts
Aluminium holding furnace (8ton) delivery to Deltroni x
Preheating furnace delivery to Musashi Auto Parts
2012.12
2013.7
2013.8
2013.11
Die heat furnace delivery to Renault Nissan India
CVJ continues tempering furnace (2Nos) to Hyundai Wia
Commercial mass production for Hyundai-WIA (Inner Race)
Commercial mass production for Automotive Axle
2014.1Gas Generator delivery to BorgWarner India
2013.8Commercial mass production for WooSu(Spider) 2013.8Isothermal annealing furnace 1400 Kg/hr delivery to Mu sashi Auto
7

8. Factory View
8

9. FacilityManufacturingDivision
As on today more than 500 heat treatment / surface treating systems are
supplied by us to the precious customers all over t he world
We will continuously exert ourselves in to developi ng more productive,
efficient, cost saving, eco friendly and reliable s ystems, not only in
hardware but in software as well, so that our preci ous customers and
ourselves may together be satisfied along with our on-time after service
readiness
9

10. Facility Manufacturing Division

11. Organization of manufacturing division
A



! "t

O
g

#A
g


! "t

g
t

g
e


g
t
g
$% &%%$% &%%& ▶▶
'( & ) *"&*t& % )
▶▶
'( &
▶▶
+'( & ) *"&*o& %
▶▶
+'( & l
▶▶

▶▶

▶▶
&""g
▶▶
%%( " ( , )
▶▶
! & s
▶▶
%%*$*"% &% %
▶▶
%%%"
▶▶
%%%! &! o"
▶▶
%%% *& ,h
.
.
n

n
.

n

n

n
e
g
.

n
.
.
n

12. -. / (*%( " 0' d 1(
2. *%( " - & 1h
3. / (*% &*% "%as
4. (5*%( " s' & 1h
6. 7 " s
8. ""( " s
9.
""" &(&
Range of products
9.
""" &(&
:. )*%( "
;. *( ( & *
-<. /( ( s
--. /( s
-2. !"% '/ ( &*%
-3. )(
-4. (" ('7 ", $ ,(+ r
-6. = '&(" &>("
-8. % &

13. Facility details in Manufacturing division.
㎡


t 1
t
1
e
s
t
1
t 1
e t 1
t 1

t 1
e
e

14. Man Power Data
D
(KOREA SUPERVISOR)
5 0 3 0
1
) )
2 5 8
) )
2 2 5 9
r
) )
1 1 1 2 5
) )
n
) )
3 5 8
) )

) )
1 4 4
) )

l

) )
! l " l
#$%)

5 0 5 0
1 1 2 1 2 7
3 2 1 6
4 4
3 3
l
)
l !" #
$%&A
() (A
l

) )

15. Fabrication


5

4
e t
!m
!
"#$%
&'(
''()*+
,%&-' (.

4
2
"#$% /*)// $+
,%&-' (. 0-' (.e

16. FacilityManufacturingDivision

17. Facility Manufacturing Division
Our Equipment at customer's site
Aluminium Melting Furnace - DaeRimWax Melting Furnace - YBI

18. Facility Manufacturing Division
Our Equipment at customer's site
Aluminium T5 Continuous Furnace - HMI

19. Facility Manufacturing Division
Our Equipment at customer's site
Mesh Belt type Continuous Furnace
(400Kg/hr) – NSK-ABC Bearings
Mesh Belt type Continuous Isothermal
annealing furnace 650 Kg/Hr –Musashi
auto parts

20. Facility Manufacturing Division
Our Equipment at customer's site
Mesh Belt type Continuous Isothermal annealing furnace 1400 Kg/ hr
Musashi auto parts
Online automatic loading system from forging line

21. Our Equipment at customer's site
Facility Manufacturing Division
Continuous Type aluminium T6 , Melting and holding fu rnace - Deltronix

22. Our Equipment at customer's site
Facility Manufacturing Division
Stress Relieving furnace – Renault Nissan.

23. Our Equipment at customer's site
Facility Manufacturing Division
Continues tempering furnace – Hyundai Wia.

24. Our Equipment at customer's site
Facility Manufacturing Division
Gas generator control system
Fully automatic gas control system by
Endoinjector with PLC and touch
panel .
The Endoinjector , significaly reduces
operating costs by eliminating gaswaste.The
fuel injection design automatically provides
gas mixture on demand, providing only as
much endothermic gas as your furnace
require.
Endogas generator 4000 CFH (Air cooled type)
- Borgwarner and Gandhi Special Tubes

25. Our Equipment at customer's site
Facility Manufacturing Division Batch type Austempering furnace line
Nelcast Ltd
Batch type Martempering furnace line
Texspin Ltd

26. Our Major Customers –Equipment
S.NO CUSTOMER EQUIPMENT QTY DELIVERY
1 YBI (Sriperumbudur) Wax Melting Furnace 1 set Oct.2009
2 Daerim auto Aluminum Melting Furnace 1 set Nov.2009
3 Hyundai Motor India Aluminum T5 Continuous Furnace 1 set May. 2010
4 DHT (Korea) SQF-1000Kg (3-Chamber ) 1 set Feb. 2011
5 NSK-ABC Bearings MBF-400Kg/hr 1 set Aug.2011
6
Deltronix India
Aluminum T6 Continuous furnace, Aluminum Holding furnace (8T)
1 set
Jan. 2012
6
Deltronix India
Aluminum Holding furnace (8T)
1 set
Jan. 2012
7Musashi Autoparts India (Delhi)2-Chamber Preheating furnace 1 set Jan. 2012
8Musashi Autoparts India (Delhi)
Mesh belt type isothermal
annealing furnace.
1set Aug.2012
9Renault NissanDie Heat furnace 1set Dec. 2012
10Hyundai Wia Mesh belt tempering furnace 2set July.2013
11Musashi Autoparts(Delhi)
Mesh belt type isothermal
annealing furnace. (1400Kg/hr)
1
set
Aug.2013
12Borgwarner –Chennai
Endo gas generator 4000CFH
(Air cooled with endoinjector
1setFeb.2014

27. S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY
13 Gandhi special tubes
Endo gas generator 4000 CFH ,
Advanced model
2set Sep. 2014
14 Nelcast Ltd
BCF (SQF ) Austempering (ADI)
Furnace
1set Feb. 2015
15 Texspin Bearings
BCF (SQF) Salt quench
(Martempering)
1setMarch.2015
Our Major Customers –Equipment Ongoing Projects –Equipment S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY
1 Flash Viven Machining
Continuous carburising salt quench
furnace full line
2 set Nov. 2015
2 NSK bearings
Automatic loading unloading
system for MBF
1 set May. 2015

28. H.T Shop inside view

29. H.T Shop inside view (Continuous Furnace Line)

30. Heat treatment division (Equipment)
14
22
34
42
55
62
72
8
2
Alkaline Washing Machine
Hot Water type Post Washing Machine
Low temperature Tempering Furnace Sealed Quench Furnace  (Oil Quench)
Carburizing Furnace  (Salt Quench)
Carburizing & Annealing Furnace
Automobile
Continuous Gas Carburizing Furnace (Salt quench)
Degreasing Furnace 
8
2
91
101
114
122
132
142
154
164
172
181Fastener Items Mesh Belt type Continuous Furnace
Low temperature Tempering Furnace High temperature Tempering Furnace
Endothermic Gas Generators
Automatic type Bend Removal Press
Preheating Furnace - Electrical Heating
Multi Table type Shot Peening M/C
Automobile Transmission parts &
Other engineering
Components
Manual type Bend Removal Press
Automatic Hanger type Shot Blasting M/C
Hanger type Manual Shot Blasting M/C
Induction Heating & Plug Quenching Machine
2l

31. Quality Assurance Facilities Quality Assurance Facilities

32. Heat Treatment–Major Parts Heat Treatment–Major Parts
WooSu Spider Hyundai-WIA Iner Race
HMI Transmission Gear & Shaft
IP Rings Pinion & Gear
TIDCClutch & Others
TaeYang Metal Fastner
DAS Seat Parts
NSK-ABC Bearings Bearing
ILJIN Bearing
TaeYang Metal Pinion

33. Our Major Customers –Heat Treatment
S.NO CUSTOMER PROCESS DETAILS STATUS
REMARK
S
1 Hyundai Motor India
Complete Heat treatment
- T/M Gear parts
Mass
production
2 NSK-ABC Bearings
Bearings Heat treatment –
Hardening and tempering
Mass
production
3 TaeYang Metal
Hardening and tempering
- Automobile Fasteners
Mass
production
270
ton/month
4 DAS India
Carbonitriding- Automobile
Seat Components
Mass
production
5 Integral Components Carbonitriding
Mass
production
6 TIDC India
Carburising - Automobile
Clutch Parts
Mass
production
7 IP Rings
Carburising
- Automobile Gears
Mass
production
8 Iljin Automotive
Bearings Heat treatment –
Hardening and tempering
Mass
production

34.
U