Effluent treatment plant

Basic Information About Effluent Treatment Plant

1. EFFLUENT TREATMENT PLANT Presented By Sahil Shivaji Gohad Contact no.- 7775851310

2. What is Effluent? According to United States Environmental Protection Agency as "wastewater - treated or untreated - that flows out of a treatment plant, sewer, or industrial outfall. Generally refers to wastes discharged into surface waters ". According to Oxford English Dictionary it defines effluent as "liquid waste or sewage discharged into a river or the sea“ According to some publications it is defined as liquid waste flowing out of a factory, farm, commercial establishment, or a house hold into a water body such as river, lake, or lagoon.

3. What is ETP? Generally ETP is a Effluent Treatment plant used to treat the waste water from industries before discharging them into rivers, lake, lagoons by some stage wise process to bring the waste water in permissible limit as prescribed by the MPCB and CPCB to maintain the sustainable Environment. INFLUENT – Untreated Industrial waste water EFFLUENT – Treated Industrial waste water SLUDGE – Solid parts separated by waste water by ETP ETP INFLUENT EFFLUENT S L U D G E

4. Need of ETP • To clean industry effluent and recycle it for further use. • To reduce the usage of fresh/potable water in Industries. • To cut expenditure on water procurement. • To meet the Standards for emission or discharge of environmental pollutants from various Industries set by the Government and avoid hefty penalties. • To safeguard environment against pollution and contribute in sustainable development.

5. General flow chart of ETP Collection Tank ↓  Storage Tank ↓  Mixing & Cooling ↓  Neutralization ↓  Chemical Coagulation ↓  Biological Oxidation Tank ↓  Sedimentation & Separation of Sludge ↓  Sludge  Thickener ↓  Filtration ↓  Discharge to Drain Collection Tank Storage Tank Mixing & Cooling Neutralization Chemical Coagulation Biological oxidation tank Sedimentation & Separation of Sludge Sludge Thickener Filtration Discharge to Drain

6. All process are described below Collection Tank – Waste from different section enter here. Storage Tank – Several blower pipe in this chamber, Mixing properties are different with temperature as well. Mixing and Cooling – Cooling tower is used for cooling the water. Neutralization – pH is controlled. Biological Oxidation Tank – Artificially Eco-system establishment. Blowing air helps to live micro-organism. Sedimentation and Separation of Sludge - The blanket of precipitations is skimmed off to another tank and remaining solution is removed to pressure filter . Sludge Thickener - After exceeding the required level of  recycling , sludge passed through thickening chamber. Filtration - Filtration layer consists of sand rock which filter wet sludge to extract water rest in it . Discharge to Drain - Release to environment with the check of final load of effluent in it.

7. Treatment Levels & Mechanisms of ETP Treatment levels : Preliminary Primary Secondary Tertiary (or advanced) Treatment mechanisms : Physical Chemical Biological

8. Preliminary Treatment level Purpose : Physical separation of big sized impurities like cloth, plastics, wood logs, paper, etc . Common physical unit operations at Preliminary level are: Screening : A screen with openings of uniform size is used to remove large solids such as plastics, cloth etc. Generally maximum 10mm is used. Sedimentation : Physical water treatment process using gravity to remove suspended solids from water. Clarification : Used for separation of solids from fluids.

9. Primary Treatment Level Purpose: Removal of floating and settleable materials such as suspended solids and organic matter. Methods : Both physical and chemical methods are used in this treatment level. Chemical unit processes: Chemical unit processes are always used with physical operations and may also be used with biological treatment processes. Chemical processes use the addition of chemicals to the wastewater to bring about changes in its quality. Example : pH control, coagulation, chemical precipitation and oxidation.

10. Primary Treatment Level (cont…) pH Control: To adjust the pH in the treatment process to make wastewater pH neutral. For acidic wastes (low pH): NaOH, Na2CO3 , CaCO3or Ca(OH)2. For alkali wastes (high pH): H2SO4 , HCl. Chemical coagulation and Flocculation: Coagulation refers to collecting the minute solid particles dispersed in a liquid into a larger mass. Chemical coagulants like Al2 (SO4)3 {also called alum} or Fe2 (SO4)3 are added to wastewater to improve the attraction among fine particles so that they come together and form larger particles called flocs. A chemical flocculent (usually a polyelectrolyte) enhances the flocculation process by bringing together particles to form larger flocs , which settle out more quickly. Flocculation is aided by gentle mixing which causes the particles to collide.

11. Secondary Treatment Level Methods: Biological and chemical processes are involved in this level. Biological unit process To remove, or reduce the concentration of organic and inorganic compounds. Biological treatment process can take many forms but all are based around microorganisms, mainly bacteria. Aerobic Processes Aerobic treatment processes take place in the presence of air ( oxygen). Utilizes those microorganisms (aerobes), which use molecular/free oxygen to assimilate organic impurities i.e. convert them in to carbon dioxide, water and biomass. Anaerobic Processes The anaerobic treatment processes take place in the absence of air (oxygen ). Utilizes microorganisms (anaerobes) which do not require air (molecular/free oxygen) to assimilate organic impurities. The final products are methane and biomass.

12. Tertiary / Advanced Treatment Purpose: Final cleaning process that improves wastewater quality before it is reused, recycled or discharged to the environment . Mechanism: Removes remaining inorganic compounds, and substances, such as the nitrogen and phosphorus. Bacteria, viruses and parasites, which are harmful to public health, are also removed at this stage. Methods: Alum : Used to help remove additional phosphorus particles and group the remaining solids together for easy removal in the filters. Chlorine contact tank disinfects the tertiary treated wastewater by removing microorganisms in treated wastewater including bacteria, viruses and parasites. Remaining chlorine is removed by adding sodium bisulphate just before it's discharged.

13. Activated sludge process

14. Activated sludge plant involves: 1. wastewater aeration in the presence of a microbial suspension, 2. solid-liquid separation following aeration, 3.discharge of clarified effluent, 4. wasting of excess biomass, and 5. return of remaining biomass to the aeration tank. In activated sludge process wastewater containing organic matter is aerated in an aeration basin in which micro-organisms metabolize the suspended and soluble organic matter. Part of organic matter is synthesized into new cells and part is oxidized to CO 2  and water to derive energy. In activated sludge systems the new cells formed in the reaction are removed from the liquid stream in the form of a flocculent sludge in settling tanks. A part of this settled biomass, described as activated sludge is returned to the aeration tank and the remaining forms waste or excess sludge.