Erection and commissioning of the new compressor package.pptx

New compressor package erection

1. Erection and commissioning of the new gas compressor package PRESENTED BY: JOGANI DHRUVIKKUMAR ASHOKBHAI ( OIL ID : 204588) SENIOR OFFICER ON PROBATION GAS MANAGEMENT SERVICES DEPARTMENT MENTOR: MR. TASRIQUE HAQUE, DEPUTY CHIEF ENGINEER GAS MANAGEMENT SERVICES DEPARTMENT Fourth Quarterly Assessment

2. New gas compressor PACKAGE specification MODEL WAUKESHA F3514 DISPLACEMENT VOLUME 3520 BHP 493 COMPRESSION RATIO 8:1 BORE AND STROKE 9.375” & 8.5” IGNITION Turbo Charged Intercool NO. OF CYLINDER 6 RATED RPM 900 ENGINE MODEL 8” & 4.7 5” x 6HOS2-2 NO. OF THROW 2 CYLINDER TYPE HOS SERVICE Gas Lift TOTAL COMPRESSION BHP 287 KW NO. OF STAGE 2 RATED DISCHARGE PRESSURE 1450 PSIG COMPRESSOR MODEL 60F4 FAN DIAMETER 60 inch DIRVE ENGINE DRIVE FAN ORIENTATION VERTICAL TOTAL NOS. FAN 4 AERIAL COOLER

3. Foundation preparation Anti Vibration Pads

4. TYPES OF FOUNDATION CC METRESS GRAVEL PACK Construction Old Compressor Package Replacement job Material Cement and Concrete Anti Vibration Pad YES Job Completion Time 10-11 days + 5-6 days + 35-40 days + 20 – 25 days = 70-75 days Construction New Compressor Package Installation job Material Gavel Pack(15mm gravel+75 mm Gravel + Brick Soil) Anti Vibration Pad NO Job Completion Time 35-40 days + 20 – 25 days = 60-62 days

5. Compressor Skid Placement On The Foundation Compressor skid placed on the foundation Alignment of compressor skid on the foundation Compressor Skid

6. ENGINE PLACEMENT ON SKID AND ALINGNMENT Engine placement behind the compressor Rough alignment Coupling Fitting Final alignment F-3514 Engine Engine Placement On Skid

7. Erection of the Aerial Cooler Assembly Dimension verification of the Aerial cooler assembly foundation Proper Alignment between engine shaft and aerial cooler Aerial Cooler Assembly Foundation Placement of Aerial Cooler Assembly Foundation Upliftment of Aerial Cooler

8. Installation of Cylinder assembly and PULSATION BOTTLE Shaft alignment of Engine and Compressor Installation of the cylinder assembly on both side Installation of pulsation bottle on the both cylinder . Head end and Crank End clearance measurement in both stages cylinder. Crank-Frame without Cylinder Cylinder Bottle Crank-Frame with Cylinder

9. FIRST PRE-LUBE OF ENGINE Checking of the clean Engine oil filter Filling of the lube oil in Engine oil filter Level check of lube oil engine sump Instrument air connection to Pre-lube pump Start of pre-lube pump and verification lube oil circulation in rocker arm. Rocker Arm Filling of Lube Oil Pre-Lube Pump

10. Erection of Cooling System Tank And Silencer Assembly Foundation marking for the both assembly on the ground Preparation of the foundation Silencer Erection Foundation Marking Engine Jacket and Auxiliary water expansion Tank

11. PIPE CONNECTION & MAIN LINE HOOK UP Pipe connection between the compressor cooling system and engine cooling system to the Aerial Cooler. Fuel line, Suction and Discharge Line connection, Blowdown line, Instrument air, Drain Line and Starting Air Line connection to respective main header line. Last stage grounting Flange leakage check Main Line Header

12. PRECONDITIONING OF CONTROL PANEL 230 V A.C. to 24 V D.C. Cold loop test MCB Check Software installation Trip test Control Panel Configuration Float Cum Booster Panel

13. COMISSIONING OF THE NEW GAS COMPRESSOR PACKAGE Mechanical Run Test - Starting Air Line And Fuel Line Flushed Out Removal Of Discharge Valve Cover Removal Of Spark Plug With Ignition Coil Manual Pre-lube Of Compressor Discharge Valve Cover Removed Dry Cranking Spark Plug Removed Cylinder

14. LOAD AND UNLOAD TEST 2 Hour Unload Run Test Without Gas Charge 2 Hour Load Run Test With Gas Charge Hot Alignment Of Engine And Compressor Shaft Final 72 Hour Full Load Run Test Hot Alignment Process And Equipment

15. Monitoring Of Crucial Parameters Suction & Discharge pressure of both stages. Suction & Discharge temperature of both stages. Compressor and Engine Lube Oil pressure Exhaust Manifold Temperature Engine RPM Control Panel Screen

16. THANK YOU!