fgx dry coal separator for coal impurities.pdf

DIRO FGX/FX BACKGROUD
Email:[email protected]  Whatsapp:[phone]

1989,FGX-1 is designed initially for dry coal deshaling & upgrading;1992, FX-12 is developed out on basis of Russia CII-12 air table separator;60 years scientific research on coal beneficiation, 819 scientific achievements, 33 years experience on dry coal preparation, 80 senior engineers, 92% efficiency, EP.: 0.1-0.22g/cm³, 1/4 coal washery cost, $0.65/ton operating cost.Reduce Ash,De-sulfurization,Upgrading Coal Quality Saving water costs, transportation cost & processing cost.

1.

FGX/FX DRY COAL SEPARATION SYSTEMFGX/FX DRY COAL SEPARATION SYSTEM
FGX/FX DRY COAL SEPARATION SYSTEMFGX/FXDRYCOALSEPARATIONSYSTEM
ChinaAdvancedDryCoalPreparationTechnology
Whatsapp/wechat:[phone]
www.fxdrycoalprep.com
[email protected]

2. BrifeIntroduction
FGX/FXBACKGROUD
1989,FGX-1isdesignedinitiallyfordrycoaldeshaling&upgrading;
1992,FX-12isdevelopedoutonbasisofRussiaCII-12airtableseparator;
60yearsscientificresearchoncoalbeneficiation,819scientificachievements,33yearsexperienceondrycoalpreparation,80senior
engineers,92%efficiency,EP.:0.1-0.22g/cm³,1/4coalwasherycost,$0.65/tonoperatingcost.
ReduceAsh,De-sulfurization,UpgradingCoalQualitySavingwatercosts,transportationcost&processingcost.
E-mail:[email protected]:[phone]

3. DrySeparation
Products
Flotation
Equipment
Crushing
Equipment
Dewatering
Equipment
Screening
Equipment
Jig/TBS
Cyclone
CompanyProfile

4. DIROOfferOne-stopService
DIROTechnologyoffercompleteone-stopservice&technical
supportforcoaldryprocessing.

5. Asacompletelydryprocess,ourproprietaryFGXtechnologyprovidesacoal
preparationmethodthatdoesnotinvolvetheuseofwateranditsassociated
watertreatmentprocesses,whichmeanssavingcostson water,transportation
&processing.

UseFGX/FXDryCoalSeparationincoalwashingplant

6. StructureofFXseries
Rotarybase
DrivingdeviceSeparationbed
Structure:separationbed,drivingdevice;
rotarybase
Anglemodulationonthesurfaceofbed:
verticalandhorizontaladjustment
Screenplate:wear-resistingrubber,backtaper
aperturenoteasytoblock,replacement
requiredbetween1and2years
Amplitude:20mm
Feedinlet Cleancoaloutlet
Middlingsoutlet
Rejectoutlet
WorkingPrinciple

7. FXDryCoalSeparation
system
Model Unit FX-12 FX-20 FX-25 FX-24A FX-40A FX-48A FX-50A
Capacityton/hr 100-120 180-200220-250200-240360-400 400-480 440-500
FeedSizemm 120-0 120-0 120-0 120-0 120-0 120-0 120-0
Surface
Moisture
% ＜11 ＜11 ＜11 ＜11 ＜11 ＜11 ＜11
DiamentionsFt(in) 30.48’x60.96’59.4’x67’60.9’x67’60.9’x60.9’118.8’x67’121.9’x60.96’121’x67’
Power Kw 360 650 700 720 1300 1440 1400
A—expressingseveralunitusedinseries

8. Vibrationmotor
Separationbed
Cleancoaloutlet RejectoutletMiddlingsoutlet
Steelplate
rubber
Feedinlet
WorkingPrinciple
Structure:separationbed,vibrationmotor,air
blowingchamber
Anglemodulationonthesurfaceofbed:
verticalandhorizontaladjustment
Screenplate:steelplatecoveredrubber，
cylinder-shapedaperture,replacement
requiredinayear
Amplitude:8mm
StructureofFGXseries

9. A—expressingseveralunitusedinseries
Model Unit FGX-1 FGX-3 FGX-6 FGX-9 FGX-12 FGX-24A FGX-48A
Capacity ton/hr 7-10 25-30 50-60 80-90 110-120 220-240 440-480
FeedSize mm 50-0 50-0 80-0 80-0 80-0 80-0 80-0
Surface
Moisture
% ＜9 ＜9 ＜9 ＜9 ＜9 ＜9 ＜9
DiamentionsFt(in) 13.1’6.7’30.48’x30.48’30.48’x30.48’45.7’x36.6’
48.8’x36.6
’
97.5’x36.6’195’x36.6’
Power Kw 32 85 162 212 360 720 1440
FGXCoalDrySeparator
FGXDryCoalSeparationsystem

10. Features
•
•
•
•
•
•
•
•
•
•
FGX/FXiscompletelydryprocess.
Feedingsize:120-0mm
ReduceAshContentby5%-15%onanverage,withanincreaseifcoalcalorific
valueisrangedbetween500Kcal-1500Kcal.
PotableErro(Ep).=0.12-0.17
SeparationEfficiency:90%-95%
InvestmentCostis1/4ofthatcoalwashingplantcost.
Feasibleproductconsistsofcleancoal,middlingsandreject.
Noslimeproduce,dustisrecoveredafterproduction.
Lessequipment,loweroperating&maintenancecost.
Constructionperiodisshort,quick.

11. Application
•Steamcoaldeshaling
•Deshalingofmetallurgicalcoal
•Pitcleaning/ribcoalrecovery
•Gobpileprocessing
•Dryseparationofhighsulfurcoal
•On-siteprocessingofhighwallminingcoal
•Processingofblastfurnaceinjectioncoal
•CoalPreparationinArid,ColdandDryAreas
•Processingoflow-rankcoal,e.g.lignite
•Destoningofcoalinutilitiesandcementplants

12. De-ash
Function
De-ash
Function
●Beabletoremovemorethan90%coal
reject.
●Onaverage,theashcontentcandecrease5
-15%andcalorificvaluecanincrease500-1500
calories.
●Itgreatlyincreasethecleancoalrecovey
rate.
●Theashcontentcanbeadjusted,whichcan
bedividedtocleancoal,middlingscoaland
reject.


Application

13. De-sulfur FunctionDe-sulfurFunction
Application
●Thethreeformsofsulfurcommonlymeasuredin
coalareorganic,pyriticandsulfate.Theformer
twousuallyarenamedcombustiblesulfur
becausetheycanburn.Butsulfatecanonly
transformertoonekindofashandcanotburn.

● Morethan90%Sulfurinthecoalrejectis
pyritic.Therearelittleorganicandsulfate.

● Romovingcoalrejectmeansremovingmost
sulfur.

14. Separation systemSeparationsystem
Dust removal systemDustremovalsystem
Delivery systemDeliverysystem
Control systemControlsystem

SystemConfiguration

15. Separation systemSeparationsystem
（separator）（separator）
separator
SystemConfiguration

16. Dust removal systemDustremovalsystem
cyclonedustcollector,bag-
typedustcollector

cyclonedust
collector
bag-typedust
collector
SystemConfiguration

17. Belt transportationBelttransportation
systemsystem
Beltconveyor
SystemConfiguration

18. Control systemControlsystem
controlcabinet operatingfloor
SystemConfiguration

19. Parametersandsuggestionofmodelselection
Suggestionofmodelselection：

1.Asaresultoflowfrequencyandlargeamplitude,FXtypeseparatorismoresuitableforcoalfeatured
bybigsize,highcontentofrejectandmoreexternalmoisture.
2.Onthecontrary,FGXseparatorwithhighfrequencyandsmallamplitude,cantreatcoalcharacterized
bysmallsize,lowcontentofrejectandlittleexternalmoisture.
3.Bothofthemcanachievegoodperformanceunderstandardfeed.
No.Parameters FX FGX
1Amplitude 20mm 8mm
2Frequency
420/min
(adjustable)
980/min
(adjustable)
3FreeMoisture <11% 9%
4Feedrange 120-6mm 80-6mm
5Driving
crank-link
mechanism
Vibrationmotor

20. FGX-3（Turkey）
Capacity：25-30ton/hr
FeedSize：80-6mm
SurfaceMoisture：<9%
Power：85Kw
Diamentions：27.4’x27.4’Ft(in)

RelatedProjects

21. FGX-240A(Ukrain）
DryCleaningSystem+MaterialsHandlingSystem&
ExpressTruckLoadoutSystem
CalorificValueincreasedby800kcal,SpeedofLoading
System:2minutes/truck.
Capacity：200ton/hr
FeedSize：80-6mm
SurfaceMoisture：<9%
RelatedProjects

22. FGX-500(Mongolia)
CompoundingDryCleaning
Separator(thebiggestplantin
world)
Capacity：500ton/hr
FeedSize：120-0mm
SurfaceMoisture：<11%
Power：1400Kw
RelatedProjects

23. FX-20（Changzhi,Shanxi）
Capacity：200-220ton/hr
FeedSize：120-6mm
SurfaceMoisture：<11%
Power：650Kw
Diamentions：60.9’x60.9’Ft(in)
RelatedProjects

24. FX-24A（Russia）
Capacity：240-280ton/hr
Feedrange：120-6mm
SurfaceMoisture：<11%
Power：720Kw
Space：60.9’x60.9’Ft(in)
RelatedProjects

25. FGX-24A（Texas,U.S.）
Capacity：220-240ton/hr
FeedSize：80-6mm
SurfaceMoisture：<9%
Power：720Kw
Diamention：67’x60.9’Ft(in)
RelatedProjects

26. LayoutdrawingofFXtypeseparator
Application

27. DischargeOpeningofCleanCoal

28. DischargeOpeningofMiddlings

29. DischargeOpeningofReject

32. Howtosolveyour
problems?
Ifyouwanttoknow,whetherFGX/FXcoaldeshalingtechnologyistherightprocess
foryourcoalprepornot.
Pleaseprovideuswiththeparticlesizeanalysisandwashabilityinformationofyour
coal,andwewillinformyouifdrycoalprocessingissuitableforyourapplication.We
canalsoofferourmobiledeshalingunittoyoursitetorunyourcoal.

33. Thanks！Thanks！

NinaLee
ProjectCoordinator
DIROMining(since1956)
advanceddrycoalseparationsystem

Add:No.21,XinhuaWestRoad,TangshanCity,Hebei,China
Email:[email protected]
Mob/whatsapp:[phone]
skype:nini310524
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