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1. Minda Corporation Limited
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2. Minda Corporation Limited
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Minda Group Profile

3. History and Present StatusHistory and Present Status
•Founded by Mr. S.L.Minda in 1958
•Now a multi-product, multi-location Group
•Turnover in excess of $ 450 million in 2008-09
•36 plants in India, 3 in Germany, 1 in Czech Republic, 1 in
Poland, 1 in Indonesia, 1 in Vietnam, 1 in Uzbekistan, Office in
Europe & Japan
•No. of employees over 12000
•Cater to all OEMs and vehicles manufacturers in India
•Also supplying to OEMs in Europe, Asia & CIS Region.
Minda Group

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Minda GroupMinda Group
NK MINDA GROUPAK MINDA GROUP
 Switches
 Horns
 Lighting
 Fuel Kits
 Batteries
 Starter Motors
Alternator Motors
Mechanical & Electronic
Security Systems
Door Latches & Handles
Window Regulators & Door
Checkers
Connective Systems & Wiring
Harness
Driver Information System
Plastic Interiors
Electric Vehicle Controllers
Product Lines

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Minda Group
Minda Bal Gram has four residential blocks for kids, boys and girls:
SADBHAV SADAN -Home for pre-primary level kids
SANKALPA SADAN -Home for Upper Primary level children
SHRADDHA SADAN -Home for Girls of age between 10 and 15
PRATIGYA SADAN-Home for Teenage boys
Corporate Social Responsibility

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A K Minda Group

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VisionVision
“To be a dynamic, innovative and profitable
global automotive organization for emerging
as the preferred supplier and employer to
create value for all stakeholders”
AK Minda Group

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JAPANJAPAN
MANUFACTURING LOCATIONSMANUFACTURING LOCATIONS
DESIGN CENTREDESIGN CENTRE
MARKETING OFFICESMARKETING OFFICES
INDIA
GERMANY
NETHERLANDS
INDONESIA
VIETNAM
Global Foot Print of AK Minda GroupGlobal Foot Print of AK Minda Group
PLANT UNDER CONSTRUCTION
17 PLANTS
IN INDIA
7.800 EMPLYEES, AVERAGE AGE 29 YEARS, MALE:FEMALE RATIO OF 75:25
ALL PLANTS ARE ISO/TS 16949 & ISO 14000 CERTIFIED
CZECH REPUBLIC
UZBEKISTAN

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AK Minda Group
Company Products No of
plants
Employee
s
Collaborators Projected sales
(2009-10)
Minda Valeo Security
Systems Pvt Ltd.
4 W Mechanical & Electronic Security
System
1 460 Valeo security
systems , France
Rs 80 Crore
$ 16.6 Million
Minda Corporation Ltd .
2/3W, Tractor & off- road vehicles,
security system / Window Regulators,
Die Casting / Surface Finishing, E
Bike Controllers & Plastic Interiors.
8 1,900 Castellon , Spain
NEC, Japan
Rs 300 Crore
$ 62 .50 Million
Minda Silca Engineering
Ltd.
Keys/ Key Duplicating Machines 1 473 Silca Italy ,( Part of
Kaba group)
Rs 44 Crore
$ 9.16 Million
Minda SAI Ltd. Connective System 5 1,514 N A Rs 146 Crore
$ 30.41 Million
Minda Stoneridge
Instruments Ltd.
Instruments Panels / Clusters /
Sensors/ Tank Units
1 907 Stoneridge , USA Rs 114 Crore
$ 23.75 Million
Minda Furukawa Electric
Pvt. Ltd.
W/H , Components 1 1,300 Furukawa Electric ,
Japan
Rs 151 Crore
$ 31.45 Million
Minda KTSN Plastic
Solutions GmbH & Co.
KG.
Interiors 1 282 NA Rs 155 Crore
$ 32.29 Million
Minda Schenk Plastic
Solutions Group
Kinematic components & premium
surfaces , PTTE
4 518 NA Rs 310 Crore
$ 64.58 Million
PT Minda Asean &
Vietnam
All Products of Minda Group for
ASEAN Markets.
2 420 NA Rs. 95 Crore
$ 19.79 Million
Minda Autocare Ltd. Switch Lock Horn etc - NA Rs. 225 Crore
$ 46.75 Million
Minda Automotive
Solutions LLC
Lock Set, Outside Door Handles etc 1 65 NA -
Total 25 7,839 Rs. 1625 Crore
$ 340 Million

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A.K. Minda
Group
MINDA SILCA LTD Keys
4 Wheeler Security
Systems
Wiring Harness
MINDA
FURUKAWA
ELECTRIC LTD,
Connective Systems
Driver Information
System
MINDA SAI LTD.
MINDA
STONERIDGE
INSTRUMENTS
LTD.
Immobilizers for 2 W
MINDA VALEO
SECURITY
SYSTEMS PVT
LTD.
MINDA
CORPORATION
LTD.
Window Regulators
Plastic Interiors
Electronic Controllers
SYLEA S.A.
(PART OF VALEO
GROUP)
Plastic Interiors
MINDA SCHENK
PLASTIC
SOLUTIONS
AK Minda Group - Collaborations

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Sales Growth
$

M
i
l
l
i
o
n
--------Projected--------
CAGR 34%
AK Minda Group
25.7531.25
49.5
72.5
105
117.5
165
172
240
340
600
800
0
100
200
300
400
500
600
700
800
900
2000-012001-022002-032003-042004-052005-062006-072007-082008-092009-102010-112011-12

12. Group Organization StructureGroup Organization Structure
Group Chairman
Ashok Minda
Managing Director
Minda Valeo Security Systems Pvt Ltd.
Sanjay Thapar
Head Corp. Strategy & Planning - N K Taneja
Head Corp. Marketing - N K Taneja
Head Corp. HR - Vikas Bhatnagar
Head Corp. Finance - D C Sharma
Head Global Interiors - Mukesh Malhotra
Managing Director
Minda Corporation Ltd.
Jeevan Mahaldar
Managing Director
Minda SAI Ltd.
Praveen Gupta
Managing Director
Minda Stoneridge Instruments Ltd.
N K Modi
Managing Director
Minda KTSN Plastic Solutions GmbH & Co. KG.
Mukesh Malhotra
Managing Director
Minda Schenk Plastic Solutions Group,Germany, Czech Rep., Poland
Paul Dominik Czarnecki
Managing Director
Minda Silca
Pramode Parasramka
Head TQM & Technical Excellence- Dr. Elangovan
President – A Maenishi/Joint President- K.D Singh
Minda Furukawa Electric Pvt. Ltd.
AK Minda Group

13. Product Range
4-wheeler (PV/HCV/LCV)- Electronic & Mechanical Security Systems,
Immobilizers, Latches, Strikers, Door Handles, Electronic body
controllers, Start Systems & power closure systems.
No. Of Employees 460
Quality CertificationISO/TS-16949: 2002, ISO-14001, Q1 Status from Ford
Plant Location Pune
Joint Venture PartnerValeo Security Systems, France
Minda Valeo Security Systems Pvt. Ltd.Minda Valeo Security Systems Pvt. Ltd.

14. Product Range
2/3 Wheeler, Tractor & Off-Road Vehicles
Electronic & Mechanical Security Systems, Immobilizers, Electronic Vehicle
Controllers, Window Regulators, Interiors
No. Of Employees 1325
Quality Certification ISO/TS-16949: 2002 & ISO-14001,
Plant Location Noida, Pune, Aurangabad, Pantnagar
Collaborator
Castellon SA,Spain for Window Regulators
NEC, Japan for Electric Vehicle Controllers
Orbital Australia Pty. Ltd. for Immobilizers
Minda Corporation Limited Minda Corporation Limited

15. Product Range
High pressure Die Cast Components (Zn & Al) & Assemblies, Gravity
Die Casting
No. Of Employees 353
Quality CertificationISO-9001: 2002, ISO-14001,
Plant Location Noida, Pune
Die Casting Shop Major Products
Minda Corporation Ltd. (Die Casting Division)Minda Corporation Ltd. (Die Casting Division)

16. Services Electroplating (Ni, Ni-Cr), Powder Coating, Painting
Electroplating Paint Shop Powder Coating
Plant Location Noida
Major Products
No. Of Employees 223
Minda Corporation Ltd. (Surface Finishing Division)Minda Corporation Ltd. (Surface Finishing Division)

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No. Of Employees
Product Range
Major Customers
Pune
KTSN-Germany, Minda Schenk Plastic Solution- Germany & Czech Republic
Collaborator
Major Products
Dashboard, Door Trims, Floor Console, Pillar Trims, Parcel Shelf, Air Vents, Air
ducts, Ash Trey, Cup Holder, Bumper, Bumper Grills, Body Side Molding, Tailgate
Trims, Fender, Cylinder Head Cover & Oil Sump in Plastic.
Minda Corporation Ltd. – (Plastic Division)Minda Corporation Ltd. – (Plastic Division)
Plant Location

18. Product Range Wiring harness, Wire sets, Components, Automotive wires
No. Of Employees 1514
Quality CertificationISO-9001
Plant Location Noida (2), Mumbai, Chennai, Pithampur
Minda SAI Limited Minda SAI Limited

19. Product Range
Instrument Clusters, Gauges, Digital Clocks, Tank Units, Dashboard
assemblies, Sensors
No. Of Employees 907
Quality CertificationISO/TS-16949: 2002, ISO-9001:2002, ISO 14001, OHSAS 18001
Plant Location Pune
Joint Venture PartnerStoneridge, USA
Minda Stoneridge Instruments Limited Minda Stoneridge Instruments Limited

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Major Products Major customers
Product Range
Wiring Harness, Coupler, Terminals, Relay Box, Junction Box Steering
Roll Connectors
No. Of Employees 1300
Plant Location Bawal, Haryana
Joint Venture Partner
Furukawa Electric Co. Ltd. & Furukawa Automotive Systems INC.
Japan
Minda Furukawa Electric Pvt. Ltd.Minda Furukawa Electric Pvt. Ltd.

21. Minda Schenk Plastic SolutionsMinda Schenk Plastic Solutions
Product Range
High end interior systems for cars & technical parts for technical
applications including Skinform technology, Headrest Cover, Seat
Cover, Cupholders, Tank Closure Modules, Backpanels, Glove Box,
Armrests, Ashtrays etc.
No. Of Employees 417
Plant Location
Esslingen, Germany
Liberec, Czech Republic

22. MSPS-DE / Plant HemhofenMSPS-DE / Plant Hemhofen
Product Range
Small and big fans, Frames, Covers, Transmission, Interior Steering and
Plastic Injection Moulding Business.
No. Of Employees 43
Plant Location D-91334 Hemhofen, Germany
Major ProductsMajor Customers

23. Minda Schenk Plastic Solutions SP.ZO.O.,Minda Schenk Plastic Solutions SP.ZO.O.,
Bydgoszcz PolandBydgoszcz Poland

24. Minda KTSN Plastic Solutions GmbH & Co. KG.Minda KTSN Plastic Solutions GmbH & Co. KG.
Product Range
Glove Compartments, Cup Holders, Ashtrays, Centre Consoles, Door
Handles, Door & Steering column cladding, Seat facing including Drawer,
Entrance trims, Wheel House inner panels, Engine Compartment parts,
Oil Sumps, Air Ducts
No. Of Employees 282
Quality CertificationDIN EN ISO 9001, VDA 6.1 and QS 9000 certification
Plant Location Pirna, Germany
Major Products Major customers

25. Product Range
Keys (Mechanical and Electronic), Key Duplicating Machines, Lock
Barrel Assembly, Sheet Metal Components,
No. Of Employees 473
Quality CertificationISO/TS-16949:2002 Certified
Plant Location Noida
Joint Venture
Partner
Silca, Italy
Minda Silca Engineering LimitedMinda Silca Engineering Limited

26. Product Range
Lock sets, Outside Door Handles, Lock A Glove Box, Actuators
Instrument Clusters, Digital Clocks , Chime Bells, Relays &
Sensors.
No. Of Employees 65
Plant Location Tashkent , Republic of Uzbekistan
Minda Automotive Solutions LLC. Minda Automotive Solutions LLC.

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Product Range 2 Wheeler Switches and Locks
No. Of Employees 365
Quality CertificationISO/TS-16949:2002, ISO 14001:2004 Certified
Plant Location Jakarta, Indonesia
PT Minda Asean Automotive PT Minda Asean Automotive
Major Products Major customers
Malaysia
Indonesia
Philippine
s
Thailand
Indonesia
Thailand
Malaysia
Indonesia
Indonesia

28. Product Range 2 Wheeler Switches/ Locks
No. Of Employees 51
Plant Location
Vin Phuc, Vietnam11 Km from
Airport & 9 Km from Yamaha
Vietnam
Total land area
Construction area
20,572 SQ. MTR
2,600 SQ. MTR
Minda Vietnam Company Limited Minda Vietnam Company Limited
Major Customer
Major Products

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Minda International Limited, JapanMinda International Limited, Japan
Minda
Industries
Ltd.
Minda
Corporation
Ltd.
Minda
Automotive
Asean
Minda Engg.
Services
Ajay Gogna
General Manager
M. Sahoo
Switch, Horn
Gaurav Maurya
Marketing
T. Suganuma
Advisor
S. Kawada
Advisor
Basant Aggarwal
Locks & Keysets

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Minda Corporation LimitedMinda Corporation Limited

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Manufacturing Locations in IndiaManufacturing Locations in India
NOIDA
AURANGABAD
PANT NAGAR
PANT NAGAR
NOIDA (3)
PUNE (3)
PUNE AURANGABAD

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Management StructureManagement Structure
Jeevan Mahaldar
Managing Director
Sandeep Aggarwal
Head Strategy & Mktg.
R.K. Aggarwal
Head Finance & HR
Hardeep Singh Arora
Head Engineering
& New Technology
Bhaskar Kumar
Head Supply Chain
SBU Head
Pant Nagar
MCL
Corporate
There is a Group Corporate structure to support
Business Groups
SBU Head
Aurangabad
SBU Head
Noida
SBUHead
Surface Coating
SBU Head
Die Casting
SBU Head
Pune
SBU Heads Report to Managing Director
SBU Head
Plastic

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Software:
•Pro E -
11
•Catia 5-
2
•Ansys -
1
•MDO -
1
•AutoCad- 5
Competencies:
•Sheet metal
•Polymers / Plastics
•Electronics
•Die Casting HPDC/GDC
•Surface coating
Creating Technologies:
•Japanese Advisors
•Technology Partners
•Filed 10 patents
Design CompetencyDesign Competency
Design & Development
Competency Centre
NOIDA
Noida
Pune
KTSN
Germany
PTMA
Indonesia
Pant
Nagar
Auranga
bad
Technical Office
TOKYO

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Design and Development CapabilitiesDesign and Development Capabilities
Qualified and Experienced Design Engineers
•Product Design – 34 Engineers
•Manufacturing Engineering – 10 Engineers
•Tool Design and Manufacturing – 8 Engineers
•QA and Testing Lab – 6 Engineers
•Program Management – 2 Engineers
Focus on New Technologies
•Separate cell
•Working closely with Institutions like Indian Institute of
Technology (IIT) and other expert consultants
•Filed 10 Patents

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Black Box Design CycleBlack Box Design Cycle
• FIT & FUNCTION DIM.
• SPECIFICATION
• REGULATIONS
• FINITE ELEMENT
ANALYSIS (FEA)
• 3D MODELING
• DESIGN REVIEW
& VERIFICATION
• FEED SYSTEM DESIGN
• TOOL DESIGN
• OFF TOOL
SAMPLES(OTS)
• VALIDATION
TESTING
• SUPPLY OF
PARTS (SOP)
• TOOL
MANUFACTURING
• DESIGN FREEZE

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Tool Manufacturing CapabilityTool Manufacturing Capability
•Injection Moulding
•Die Casting Dies
•Sheet Metal Tooling
•Jigs & Fixtures

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Tool Room FacilitiesTool Room Facilities
• 4- Pro-E seats for Mould Design
• 2-Delcam seats for CAM
• Die Edifice to design PDC feed system.
• 2-CNC Milling (Hass & Makino S33)
• 2-CNC Wire EDM (Charmilles & Makino SP43)
• 1-CNC EDM Actspark
• 4-Conventional EDM
• 1-EDM Hole Drilling M/c
• Stress relieving electric furnace
• 1-Linear Height Gauge
• Other Conventional M/c

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Die casting
48 machines capacity 30 T to 350 T
Injection Moulding
Capacity 50T to 1250 T
Key Manufacturing
2/4 track, profile milling m/c – 22
nos.
Stamping
Tumbler Stamping on High Speed
Presses
Machining centers
High speed Machining Centers
Surface Treatment
Powder coating
Wet Painting
Plating
Electro Phoretic Lacquer
Manufacturing FacilitiesManufacturing Facilities

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Extensive Poka yoke implementation for defect prevention
Lean manufacturing to ensure JIT supply
Cycle time to match customer takt time
AssemblyAssembly LinesLines

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Product Testing and ValidationProduct Testing and Validation
In house Product Reliability Testing Facility
In house Environmental Test Facility
In house Calibration Facility

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Mechanical Security Systems Product RangeMechanical Security Systems Product Range

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Mechanical Security Systems Product RangeMechanical Security Systems Product Range

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Immobilizer E Bike ControllerRemote Security System
Electronic Security Systems Product RangeElectronic Security Systems Product Range
Remote Key Less
Entry System
Gear Lock
Reverse
Parking Aid

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Window RegulatorsWindow Regulators

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Die Casting Product RangeDie Casting Product Range

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Surface Finishing ComponentsSurface Finishing Components
Tubular Components

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Surface Finishing – Lighting Product RangeSurface Finishing – Lighting Product Range
Table Lamps Floor Lamps

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INTERNATIONAL
DOMESTIC
CustomersCustomers

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Awards & RecognitionAwards & Recognition
Outstanding Efforts for “New Product Development” award by JCB India
Ltd.
1st Prize in ACMA Quality Circle competition
Bajaj Auto Limited – Silver Trophy for Quality

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OurOur JourneyJourney TowardsTowards CompetitivenessCompetitiveness…

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Road Map of Competitiveness (Year 2001- 2005)Road Map of Competitiveness (Year 2001- 2005)
Input Process Result Impact
Takt Time
Kanban linkage
Logistics
Stability in process
Reduced lead time
Customer satisfaction
Autonomous maintenance
Planned maintenance
Quality maintenance
Kobetsu Kaizen
Zero breakdown
Zero defect
Production increase
OEE increase
Lean
TPM
Productivity
improvement
Inventory
Management
Quality
Excellence
Improvement
Culture
Improved
Cash flow
Productive
Work culture
Paradigm
Shift
Lean
Thinking
Value added to employee cost
Job enlargement
Process ownership
High ITR
Working capital mgmt
Customer complaints
Cell layout
Single component flow
Multi machine manning
Red tag
SMED
Containerization
Quality
Management
In-house rejection
Warranty claimsProcess capability
Standards
Poka Yoke
Waste elimination
Operator ownership
5S
Daily management discipline
5S
3M
My M/c Campaign

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Value
Improvement
DWM Control
People
Development
Individual
Employee
Involvement
Group
Employee
Involvement
- ITR
- VSM
- Value Added Per Employee
- VA/VE
- Supply Chain Management
Product Process
Technology
Improving
Organisation
- Training
- Multiskilling in Product
Design Department
- MIS on QCC
- Case Study of QCC
- Case Study on Quality Improvement
- Best Kaizen
- Kaizen In Non-Manufacturing Area
- Kaizen MIS
- TEI Improvement
- Poka- Yoke
- Calibration of Jigs & Fixtures
- Autonomous Maintenance of Machines
- Autonomous Maintenance of Cell/ Line

- NPD
- Process Improvement
- Standardisation
Control
B
r
e
a
k
t
h
r
o
u
g
h
People Related
I
m
p
r
o
v
e
m
e
n
t
© Ashok Minda Group
Roadmap to Competitiveness (2006 Roadmap to Competitiveness (2006 –– 2010) 2010)

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Quality
Cost
Delivery
ManagementManagement
PhilosophyPhilosophy
Development
Reliability
Multi skilling
Continuous Improvement
Poka Yoke
Productivity
Value Engineering
 Just In Time
 Multi Location
Innovation & Patenting
Black Box Capability
First Time Right

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Thank You