Glass Lined Reactor_IM_N1.pptx

MAINTENANCE MANUAL FOR GLASS LINED REACTOR A REFERENCE GUIDE FOR THE HANDLING, START-UP, OPERATION AND MAINTENANCE OF GLASSLINED STEEL PROCESS EQUIPMEN

MAINTENANCE MANUAL FOR GLASS LINED REACTOR TABLE OF CONTENTS SECTION I GENERAL INFORMATION 1.0 Handling and Inspection Thermal Shock 3009 Glass SECTION I I INSTALLATION AND START-UP 1.0 Responsibility 2.0 Handling Precautions & Cautions When Using Slings 3.0 Glossary of Terms (Lifting Devices) 4.0 How to Handle SA and GL Series Reactors and Vertical Tanks 5.0 How to Handle CTJ Series Reactors 6.0 How to Handle Horizontal Tanks 7.0 Levelling the Vessel 8.0 Vessel Accessory Installation 9.0 Jacket Piping Connections & Service Hook-Up Diagram 10.0 Start-Up Inspections

MAINTENANCE MANUAL FOR GLASS LINED REACTOR TABLE OF CONTENTS SECTION I II PREVENTIVE MAINTENANCE 1.0 General 2.0 Maintenance Checklist 3.0 Inspection, Testing and Protection of the Glass Lining SECTION I V SHIMMING WITH PTFE ENVELOPE GASKETS SECTION V RECOMMENDED BOLT TORQUES SECTION VI RECOMMENDED SPARE PARTS

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION I:- GENERAL INFORMATION

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION I:- GENERAL INFORMATION MAXIMUM ALLOWABLE THERMAL SHOCK - 3009 GLASS

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION II:- INSTALLATION AND START-UP

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION II:- INSTALLATION AND START-UP 2.0 Handling Precautions & Cautions When Using Slings

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION II:- INSTALLATION AND START-UP ANGLE DEGREE FACTOR ANGLE DEGREE FACTOR 1 40 0.766 5 0.9962 45 0.7071 10 0.9848 50 0.6428 15 0.9659 55 0.5736 20 0.9397 60 0.5 25 0.9063 65 0.4226 30 0.866 70 0.342 35 0.8192 75 0.2588

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION II:- INSTALLATION AND START-UP

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III :- PREVENTIVE MAINTENANCE

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III:- PREVENTIVE MAINTENANCE 2.0 Maintenance Checklist CHECKLIST 2.1 Vessel Appearance Internally A. Spark Test B. Glass Thickness Test 2.2 Mechanical Seal And Lubricator (if applicable) 2.3 Motor And Drive Performance 2.4 Vessel Nozzle Connections A. Condition Of Gasket B. Condition Of Connecting Bolts And Clamps 2.5 Vessel Appearance Externally 2.6 Vessel Jacket Connections A. Agitating Nozzles B. Relief Valve

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III:- PREVENTIVE MAINTENANCE

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III:- PREVENTIVE MAINTENANCE 3.5.1 Field Repair

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III:- PREVENTIVE MAINTENANCE 3.5.2 Reglassing

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION III:- PREVENTIVE MAINTENANCE

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION IV :- SHIMMING WITH DDPS PTFE ENVELOPE TYPE GASKETS

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION V :- RECOMMENDED BOLT TORQUES

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION V:- RECOMMENDED BOLT TORQUES

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION V:- RECOMMENDED BOLT TORQUES RECOMMENDED BOLT TORQUES1 ( FOOT-POUNDS ) FOR ANSI CLASS 150 STANDARD BOLTING NOZZLE SIZE BOLTS NO. SIZE (in) WITH AFII GASKETS MIN. WITH AFII GASKETS MAX. NOZZLE SIZE 1 4 1/2 20 30 1 1-1/2 4 1/2 20 30 1-1/2 2 4 5/8 35 55 2 3 4 5/8 35 65 3 4 8 5/8 35 70 4 6 8 3/4 55 100 6 8 8 3/4 55 110 8 10 12 7/8 70 140 10 12 12 7/8 70 140 12

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION V:- RECOMMENDED BOLT TORQUES RECOMMENDED BOLT TORQUES1 ( FOOT-POUNDS ) FOR ANSI CLASS 300 STANDARD BOLTING NOZZLE SIZE BOLTS NO. SIZE (in) WITH AFII GASKETS MIN. WITH AFII GASKETS MAX. NOZZLE SIZE 1 4 5/8 40 50 1 1-1/2 4 3/4 70 80 1-1/2 2 8 5/8 40 60 2 3 8 3/4 70 100 3 4 8 3/4 70 100 4 6 12 3/4 70 100 6 8 12 7/8 110 140 8 10 16 1 170 230 10 12 16 1-1/8 240 300 12

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION V:- RECOMMENDED BOLT TORQUES RECOMMENDED BOLT TORQUES1 ( FOOT-POUNDS ) FOR CLAMPS2,3 AT VESSEL PRESSURES UP THROUGH 300 PSIG CLAMP SIZE (in) WITH AFII GASKETS MIN. WITH AFII GASKETS MAX. 3/4 40 65 7/8 85 110

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION VI:- RECOMMENDED SPARE PARTS

MAINTENANCE MANUAL FOR GLASS LINED REACTOR SECTION VI:- RECOMMENDED SPARE PARTS 1.1 Highly Recommended Spare Parts 1 AFII Gaskets - Full Set 2 Sight Glass 3 Mechanical Seal Cartridge 4 Bottom Outlet Valve 5 Agitator Shaft 6 GlasLock® Blade 7 Baffle 1.2 Optional Spare Parts 1 Jacket Agitating Nozzle 2 Temperature Sensor 3 Valve Seat 4 Valve Stem 5 Manway Protection Ring 6 Manway Cover 7 Main Cover 8 Drive Parts

Glass Lined Reactor_IM_N1.pptx

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