GROUP D data collection of milk factory.pptx

data collection of milk factory

1. SIU DEPT OF ARCH DATA COLLECTION MILK FACTORY GROUP D

2. GROUP MEMBERS ASEEL MAHJOUB ALHASSAN ABUBAKAR MAZIN MUHAMMAD AL MAHDI TOQA BAHA/ALI MUBARAK BASHA AHMAD BASHIR MUHAMMAD TAHA SAHAR ADAM FARIS

3. DEFINITION INTRODUCTION

4. Milk Milk is a nutrient-rich liquid food produced by the mammary glands of mammals. It is the primary source of nutrition for young mammals before they are able to digest solid food. FACTORY a building or group of buildings where goods are manufactured or assembled chiefly by machine.

5. MILK FACTORY Milk factory is a place, premises or facility where milk or milk products are collected, handled, processed, stored, pasteurized, bottled or prepared for wholesale distribution

6. IMPORTANCE OF MILK FACTORY Milk factory is an important source of subsidiary income to small/marginal farmers and agricultural labourers.The manure from animals provides a good source of organic matter for improving soil fertility and crop yields.The gober gas from the dung is used as fuel for domestic purposes as also for running engines for drawing water from well. The surplus fodder and agricultural by-products are gainfully utilised for feeding the animals. 1. Nearness of the selected area to veterinary, breeding and milk collection center and the financing bank’s branch. 2. Availability of good quality animals in nearby livestock market. 3. Availability of training facilities. 4. Availability of good grazing ground/lands. 5. Green/dry fodder, concentrate feed, medicines etc. 6. Availability of veterinary aid/breeding centres and milk marketing facilities near the scheme area.

7. 7.It increases the quality of the products. 8.It reduces the workload of farmers and dependency on workers. 9.It helps for making products faster and easier. 10. The highly advanced machines are easy to clean with less physical effort due to that milk plants always get clean. 10. These advanced machines can be operated 24 hours for making good quality products. 11. It helps to get more output with few workers. 12. It helps to keep product quality maintain With the help of advanced machines 13. it is easy to provide low-cost product to the people.

8. GOALS AND OBJECTIVES

9. Consumers Processor Trader Producer Safe dairy products Better milk quality Reduced cost of transport Protection of the raw milk market Access to quality services (either publically or privately provided) Product value for money Increased access to markets (domestic and export) Minimize competition with imports Fair pricing for quality products Variety of products Input into policy/advocacy Input into policy/advocacy Stable farm income/and reduced income risks Nutritional products Optimizing plant capacity Expand and diversify operations Access to milk for home consumption Readily available Stable milk supplies Stable milk supplies, regular access Increased productivity of animals Properly labelling and packaged Assured access to quality inputs More formalized market role Availability to quality inputs

10. D esign of buildings : The following must be taken into account: A- The space allocated for each activity must be proportional to the nature of - The number and size of tools and machines - The number of workers and their movement - The type and movement of materials. When the final product is reached, in a milk pasteurization plant, the production line usually begins with: - milk delivery - refrigeration of milk - preheating of milk - naturalization - pasteurization and cooling - filling c - there must be a separation between the processes that may cause cross-contamination (reverse pollution For example, it is necessary to separate between the filtering process of raw milk and the process of filling pasteurized milk

11. D- Sanitary facilities should be separated from the rest of the activities inside the dairy factory or factory and should be separated by a well-ventilated space, and these facilities should be on the opposite side to the gusts of wind F- The need to design the building in a way that prevents pests from entering and harboring them by avoiding open design G- Adequate ventilation must be provided inside The building h- Taking into account the possibility of expansion in the future without replacing the current facility i- It is designed in a way that ensures economy in the energy needed for cooling, heating and lighting

12. Components of the project

13. HUMAN ACTIVITY SPACE

14. ACTIVITY DISTRIBUTION SERVICE PRODUCTION SECONDARY PRIMARY MARKETTING MANAGEMENT

15. MANAGEMENT SECREATARY MANAGER MEETING HALL ACCOUNT OFFICE SAFE ROOM WORKERS AFFAIRS OFFICE EMPLOYERS OFFICE PARKING RECEPTION BATHROOM REGISTRATION FINANCE OFFICE

16. MILK STORAGE RECEPTION PRODUCT STORAGE BOILER ACCESSORIES ROOM COLD STORAGE PRODUCTION HALL LABORATORY TREATMENT ROOM WASHING UNIT REFIGERATION ROOM SUPERVISOR UNIT BATHROOM OFFICE DISPATCH PRODUCTION COW SHED

17. SERVICE MAINTENANCE WORKSHOP STORE PARKING PRAYER ROOM RECEPTION LOCKER ELECTRICITY WATER SUPPLY FIRE FIGHTER SECURITY DELIVERY PERSONNEL CLEANERS MECHANICS CLINIC

18. DISTRIBUTION TRANSPORTATION PARKING

19. Similar models The factory is located in Hella Coco, right after the driveway. It is bordered on the north and west by Qantara Park, on the east by an industrial area, and on the south by Kassala Street, which was established in 2006 Al Rawabi Dairy and Juice Factory:-

20. The ground floor consists of: Administration - production hall - raw material stores - finished product stores - labor services

21. The basement consists of warehouses and two entrances, one of which leads to entry from the outside and the other to the production hall, where the second was canceled after the factory was rehabilitated

22. Production hall of four lines: milk production line Yogurt production line Ghabsha production line mash production line Picture (2-21) showing the production hall in the factory _ _ _ _

23. Lessons learned from the study : Knowing how each of the above-mentioned lines works and the machines used How to receive raw milk How to link the entrance of workers and administrators to the hall, to identify the locations of the stores of raw materials, the final product and the movement of trucks

24. Almarai Dairy Factory: Almarai factory is located in Saudi Arabia in Al-Kharj Governorate, southeast of Riyadh. The area of ​​the factory is 50000 m2 and the number of employees is more than 7000. The factory contains 17 production lines that produce 114 types of different products

25. The milk arrives to the factory from 6 farms containing (135 mouthfuls of dairy cows - sheds for urination - and pens of newborn calves). The farm also includes - (a feed factory - stores for sustenance - a veterinary center containing 30 employees and technicians - administration - local, where the area of ​​the farm is about 82 thousand square meters and the average cow production is about 13 thousand liters per year and 90 liters per day

26. Lessons learned: The stages that raw milk goes through from the milking process to the final product (full fat milk - milk Loose. fat) How to monitor cows during milking and find out which ones have been milked or vaccinated - How to face the challenges of high temperatures in the barns so as not to affect the productivity of the cow

27. Type of machine's in the factory 1- H orizontal Milk Cooling Tank 2- Vertical Milk Cooling Tanks

28. 3- milk receiving unit

29. 4-milk storage tank

30. 5-Ayran treatment tank

31. 6-fermentation basin

32. 7milk pasteurized

33. 8-milk transport tank

34. 9-milk filling machine

35. 10-Milk cooking tank

36. 11-milk cooking tank

37. 12-Butter Forming and Weighing Machine

38. 13-Butter Drum butter Machine

39. 14-CIP . system

40. 14-Cheddar Shrinking Machine

41. 15-dry cheese parboiling machine

42. 16-cheese weighing machine

43. 17-cheese conveying machine

44. 18-cheese boiling machine

45. 19-cheese processing tank

46. 20-yoghurt filter cylinder

47. SPACES STUDY IN THE MILK FACTORY WE HAVE FOUR MAIN SPACES 1- ADMINISTRATION PART. 2-PRODUCTION HALL. 3- RAW MILK STORE. 4-FINISHED PRODUCT STORE.

48. The Farm:- If we have 500 cow (1.27*3)= 3,81M2 3,81 * 500 = 1.905 The path : (6,7 *317.5 ) = 2. 127 The total area = 4.032 THE cow dimensions.  

49. COW’S PASTURE:- 370 M * 160M

50. TYPES OF COW’S MILKING:- AREA OF (A) : 8,75 -9,35 * 4,90 -5,80. AREA OF (B) : 6,68 – 8,30 * 5,10 – 4,20 ARAE OF (c) : 4,50- 5,40 * 6,50 – 6,70 .

51. AUTOMATIC MILKING:- AREA : 60,00* 18,00

52. FEED MAKER:- AREA : 3,221 * 2,221

53. PRODUCTION HALL. THE RAW MILK PROCESSING:- Which contains NUM OF COW = 500 STAGES OF PRODUCTION =8 *500 = 2.000   THE TOTAL AREA THE PRODUCTION HALL AREA 2.000 THE MOVEMENT AREA 160 THE TOTAL AREA THE PRODUCTION HALL AREA THE MOVEMENT AREA 160

54. MILK COOLING MACHINE:- AREA : 10.90 * 10.50

55. FAT SEPARATION MACHINE:- THE AREA= 9.50M * 13.30M THE HEIGHT= 11.50M THE CAPACITY = 10.000 L/H

56. UHT sterilization machines:- the area =( 3.5*2.5 ) = 8.75

57. Homogenizing machine:- The area= 2.60*3.50 = 9.1

58. The extra tank:- The area = 9.00*7.00 = 63.00

59. PACKING MACHINE:- THE AREA: (5.180 * 3.090) SIZE OF THE BAGES 70-1500 ML

60. LOADING BAYS:- sit L 3,00M ITS HEIGHT FROM THE GROUND: 1,100 – 1.300

61. THE PARKING OF TRUCKS :

62. ADMINISTRATION:- OFFICES: AREA: 3.20M * 1.82M 2.99 M* 1.82M

63. OPEN OFFICES: AREA: 4.57M *4,87M

64. MEETING ROOMS:- AREA:- 8.53M * 5.79M

65. PARKING:-

66. WORKERS REST:- WORKER LIVING:- AREA : 11.70 * 5.5

67. EATING ROOM:- AREA : 6.15 *9.25

68. DRESSING ROOM:-

69. BATHROOM AND SHOWER:-

70. POWER GENERATION ROOM:- AREA:- 10.00* 8,00

71. WASTE ROOM 4.57M2 *3.657M2

72. AREA TABOLE 1.PASTORAL ACTIVITYS 2.PRODUTION ACTIVITYE 3.SERVICE ACTIVITYS 4.MENAGMENT ACTIVITES ACTIVITY NAME SPACE NAME FUNCTIONAL REQUIREMENTS NUMBEROF WORKERS NUMBER OF SPACE TOTAL AREA PASTORAL ACTIVITY Cow sheds Cow parking-bar 40 500 1368 Auto milking Canteen storage-office-plant room-unit rotary parlour 4 5 1080 Feed stores - 3 3 450

73. ACTIVITY NAME SPACE NAME FUNCTIONAL REQUIREMENTS NUMBEROF WORKERS MOVEMENT SPACE TOTAL AREA Production activity Milk processing hall Milk saving tank –reloading machine – laboratory 5 108 594   Full cream milk production line Reloading machine – product weight – final packaging machine 5 25 36   Low fat milk production line Reloading machine – product weight – final packaging machine 5 25 36   Skimmed milk line Reloading machine – product weight – final packaging machine 5 25 36   Storage of row materials for liquid and dry additives Reloading machine – product weight – final packaging machine 3 173 254   Storage of row materials for packages Shelves – refrigerators – checking laboratory 3 22 4 224   Trucks maintenance work shop   - 9 60 60 Finished product store Sfelves -transportation machines 3 669 669

74. ACTIVITY NAME SPACE NAME FUNCTIONAL REQUIREMENTS NUMBEROF WORKERS MOVEMENT SPACE TOTAL AREA Services Activities Men dressing room Clothes shelves 30-40 35 35   Women dressing room Clothes shelves 30-40 35 35   Men rest room Chairs - tables 30-40 40 40   Cafeteria Chairs - tables 30-40 100 100   Praying hall Book shelves - carpets 30-50 60 80   Kitchen Aluminum cabinet - refrigerators 6 16 16   Storage - 3 9 18   Men bath room - 10 5 11   Women bath room - 10 5 11   First edge room Bed - desk - small pharmacy 4 17 34   Truck parking - 20 250 250

75. ACTIVITY NAME SPACE NAME FUNCTIONAL REQUIREMENTS NUMBEROF WORKERS MOVEMENT SPACE TOTAL AREA Management Activity Manager office Office - chairs 1 25 25   secertary Desk - chairs 1 16 16   Meeting office Projector -chairs - desk 12 40 40   Production sector Office - safe - computer 3 20 20   Production quality - 2 20 20   production development - 4 30 30   Employers office - 8 60 60   Safe room - 3 20 20   Maintenance department - 6 66 66   Accountants - 3 32 32   workers affairs department - 4 48 48   Manager parking  - 50 250 250 TOTAL Movement=30% from total area =1845 6153

76. Administration marketing service Production general area Strong relationship middle relationship weak relationship

77. Production area Purification Pasteurization Consistency Add flavors area Packing area Strong relationship middle relationship weak relationship

78. administration area manger Manger assistant Secretary Account Illegal Affair Strong relationship middle relationship weak relationship Purchase management Personal management Engineering affairs

79. services area clinic workshop mosque storages Cafeteria Strong relationship middle relationship weak relationship w.c Changing room Rest area parking

80. marketing area Product gallery Product distribution Advertisement work Strong relationship middle relationship weak relationship

81. ممر تعقيم غرفة غيار الاستقبال مدخل العمال صالة انتاج مغسلة ملابس حركة كثيفة حركة متوسطة حمامات كافتريا مخطط حركة العمال

82. الاستلام منطقة تعقيم مخزن منتج منطقة تعقيم صالة تغليق صوامع الاضافت بسترة حليب فصل الدسم التجانس استلام الحليب

83. المدخل الرئسي موقف سيارات غرفة غيار + خدامات ورشة صيانة مدخل خدامات اامنتج خطوط الانتاج حظائر الادارة خدمات المنتج النهائي مدخل الحظائر مخزن المنتج النهائي الخدمات العامة حركة الاداريين حركة عمال متوسطه حركة عمال كثيفة حركة فنيين حركة المنتج حركة الشاحنات