Lecture 14a: Introduction to
Secondary Systems
Material prepared by GARD Analytics, Inc. and University of Illinois
at Urbana-Champaign under contract to the National Renewable Energy
Laboratory. All material Copyright 2002-2003 U.S.D.O.E. - All rights reserved
2
Importance of this Lecture to the
Simulation of Buildings
Simulation is important, but
understanding what one is simulating
is equally critical
Lack of understanding (treating an
HVAC system like a black box) can
lead to errors in input
3
Purpose of this Lecture
Gain an understanding of:
Different types of space conditioning
systems
General characteristics about how they
operate and what some of their
advantages/disadvantages might be
Prepare for upcoming lectures on
EnergyPlus system input
4
All-Air Systems: Overview
Provides all sensible and latent cooling, preheating,
and humidification required by the zone(s)
Additional cooling or humidification at the zone
rare (industrial systems)
Heating is either provided by the main air stream
by the central system or locally at a specific zone
Classified into single- and dual-duct categories as
well as constant and variable volume categories
Conditioning depends on air mass flow rate and
temperature (enthalpy) difference between supply
and room air
5
Single-Duct Systems
Main heating and cooling coils in series arrangement
Ducts supply air to all terminals at a common temperature
Capacity varied by varying temperature or flow rate
Types of single-duct systems
Constant Volume
Single zone
Multiple-zone reheat
Bypass VAV
Variable Air Volume (VAV)
Throttling
Fan-powered
Reheat
Induction
Variable diffusers
6
Dual-Duct Systems
Main heating and cooling coils in parallel
May use separate warm and cold air duct distribution systems,
blending air at the terminal device
May blend air near the main unit and have separate duct for each
zone
Most vary supply temperature, limited number (around 1% of all
installed systems?) vary flow rate
Types of dual-duct systems
Single zone (“dual duct”)
Constant volume
Variable air volume
Dual conduit
Multizone
Constant volume
Variable air volume
Three-deck multizone
7
Variable Volume vs. Variable
Temperature
Variable Volume
Throttling back flow when less
heating/cooling required
Reduced flow results in reduced fan energy
Potential concerns about outdoor air
quantities for IAQ and humidity control
Variable Temperature
Temperature of supply air changes as
thermal loading conditions change
Variation in temperature may require
additional energy (or use of more outside air)
8
Advantages vs. Other System
Types
Flexible: high degree of flexibility on how to
meet loads, distribute air, etc.
Low noise: most equipment kept away
from occupied spaces
Control: probably the best control of both
temperature and humidity can be achieved
with air systems (precise control situations)
Most easily understood and popular
Indoor air quality: IAQ is part of the system
(not an “afterthought”)
9
Disadvantages vs. Other System
Types
Space: require additional space for air
distribution ductwork (vertically and
horizontally) adds to building size in all
directions
Concerns about access to terminal devices
Requires air balancing which can be
difficult on large systems
Perimeter heating not always available
during construction
10
Single-Zone Constant Volume
Also known as single zone
draw through system
Simplest all-air system, meets
all conditioning needs of
space
System can be in zone or at a
remote location, with or
without distribution ductwork
Little or no ductwork means
low pressure drop and lower
fan energy
Systems can be turned off
without affecting adjacent
systems
11
Multiple-Zone Reheat (Constant
Volume)
Also known as terminal reheat in
some circles
Single air stream at a fixed
temperature delivered to various
spaces
Local supply temperature is varied
by the use of a terminal reheat
coil
Main duct temperature typically
cooled to cold deck temperature
(all year)large amount of energy
consumption
When main duct air temperature
varies, could have humidity
problems
12
Constant Volume Bypass
Bypass replaces reheat coil
Total flow of system remains constant but flow of
air to space is varied
Excess flow is bypassed around zone and directly
into return duct
Saves the energy that would be used by the reheat
coil
Requires a return fan to avoid air short circuiting
back into the room from the bypass; still have
contact supply fan energy
Usually only used in smaller applications where
humidity control is not as important
13
Variable Air Volume Systems
Objective: reduce flow rate when
loads are not as high to save fan
energy (fan energy proportional to
flow rate cubed)
Especially effective for perimeter
zones that may receive solar heating
Temperature is maintain same for all
zones, flow rate varied to each
Flow rate bounded at lower end by a
minimum air fraction
Concern 1: indoor air quality—
outside air may limit lower bound of
VAV flow rate
Concern 2: humidity—it may also
limit lower bound of VAV flow rate
Terminal devices used to further
reduce cooling or to provide heating
From maximum cooling point, VAV
first throttles back flow and then
adds reheat (or uses terminal device)
14
Dual-Duct Systems: Overview
Two air streams are conditioned at a central
location: one warm, one cold
Air distributed to spaces through:
Two ducts (one warm, one cold) and mixed locally,
disadvantage of two ducts (both must be sized to handle
their maximum flow rate though this may be different for
heating and cooling, cost, space)
A single duct per zone after mixed centrally,
disadvantage(?) of multiple ducts
Tends to require more energy than a VAV system
Dual-duct can serve one or more thermal zones
May have more than one fan (dual fan—one for
each duct)
15
Dual-Duct Constant Volume
Total air flow rate remains fixed,
but volume through each duct
varies with heating/cooling load
Single fan with reheat
Similar to the terminal reheat
system
Reheat applied at a central
location rather than at each
individual zone
Air is not cooled and then
reheated as in terminal reheat
Uses less energy than terminal
reheat because some air is
heated and other air is cooled
Constant volume system—air
flow is constant and thus fan
energy is always same (high)
16
Dual-Duct Constant Volume
(cont’d)
Single fan, no reheat
Similar to a single-duct system
Simply has a cooling coil bypass and is very
similar to a single duct system
Does not expend energy to reheat air, simply
uses a mixture of return and outdoor air
Less air is sent through cooling coil, may result
in less dehumidification and thus moisture
problems during parts of the year (spring/fall)
17
Dual-Duct Variable Air Volume
(DDVAV)
Blends warm and cold air in
variable volume combinations
Flow reduced below maximum
load and flows mixed at minimum
flow rate (which might be limited
by outside air or humidity
concerns)
Can be combined with single duct
VAV systems for zones that are
cooling only (interior spaces)
Dual-duct terminal units can also
serve as separate VAV systems
(one warm, one cold) which can
reduce fan energy and heating
and cooling energy
18
Single Fan DDVAV
Fan sized for the “coincident peak” of the hot and
cold deck volumes
Control via two static pressure controllers (one in
each deck)
Cold deck typically kept at same temperature
though it may be varied
Hot deck sometimes adjusted up when
temperature outside is low or when humidity is
high (to force more air through the cold deck)
Some systems may use a precooling coil for the
mixed or outside air
19
Dual Fan DDVAV
Volume of each fan independently controlled
Each fan sized for anticipated maximum
coincident hot or cold volume (not sum of
instantaneous peaks)
Cold deck maintained with either outside air
(free cooling) or mechanical refrigeration
Hot deck can use return air, heating coil, or
outside air (rare, humidity concerns) to
provide heating
20
Dual Conduit
Really a “dual system” configuration
Primary air (constant flow) system:
Used to meet exterior transmission (perimeter) loads
Run only during peak periods
Runs without outside air (can be fairly local)
Must be sized to account for action of secondary system at
minimum air fraction
Secondary air (variable volume) system:
Runs year-round
Serves both interior and perimeter spaces
Used to meet the loads from people, lights, equipment, and
solar heating
Used to bring in outside (fresh) air
Variation on this system mixes the two air streams using a dual
duct terminal box—in this case the primary system is heating
only and the secondary system must meet the entire cooling
load
21
Multizone Systems: Overview
Similar to a dual-duct system (though
only for more than one zone)
Multizone systems share same
advantages and disadvantages as
dual-duct systems
Multizone systems can be obtained as
“packaged” units (lower first costs) of
up to approximately 12 zones
22
Three-Deck Multizone
Has an additional duct for
“unconditioned” air
This duct is in addition to the
warm and cold air ducts (hence
the name)
Only two of the ducts
unconditioned and either
warm or cold used at any given
time (seasonal switchover)
Generally not used due to the
extra initial expenses
Can be mimicked by a
standard dual-duct by
seasonally scheduling coils
23
Summary
Single-duct systems:
Main heating and cooling coils in series arrangement
Ducts supply air to all terminals at a common
temperature
Capacity varied by varying temperature or flow rate
Dual-duct systems
Main heating and cooling coils in parallel
May use separate warm and cold air duct distribution
systems, blending air at the terminal device
May blend air near the main unit; separate duct for each
zone
Most vary supply temperature
Lecture 14b: Introduction to
Secondary Systems
Material prepared by GARD Analytics, Inc. and University of Illinois
at Urbana-Champaign under contract to the National Renewable Energy
Laboratory. All material Copyright 2002-2003 U.S.D.O.E. - All rights reserved
25
Special Systems: Dual Air Stream
System
Two interconnected all air systems (diagram)
Primary air system used for outside air
Secondary air system used to condition
space
Used when there are high space gains or
high air flow rates required
Both systems might have heating and
cooling coils
26
Special Systems: Under-floor Air
Distribution (UFAD)
Also called “up air system”
Air distributed from floor rather than
overhead
Air enters space through floor registers or
through furniture
Individual control and high degree of
flexibility
Floor surface is also “conditioned” (pseudo-
radiant system)
27
Special Systems: Evaporative
Cooling
Water vapor added to air stream to reduce
the dry bulb temperature
Raises the humidity level so this tends to
only have application in drier climates
Cooling can either be direct (of supply or
outside air stream) or indirect (return air
with heat exchanger)
Can offset cooling needs, requires water as
a resource
28
Special Systems: Low-
Temperature Systems
Concept: lower the supply air temperature for
cooling so that we can reduce the flow rate (less
flow means less fan energy)
Typically only used in conjunction with ice storage
systems
Ice can be used to produce lower supply air
temperatures
Cannot produce colder air directly using chiller
because lower evaporator temperatures will make
chiller less efficient
Terminal units may be required to maintain a
sufficient amount of air movement within the
space
29
Terminal Units: Overview
Terminal unit is the last (hence terminal)
device on the air distribution system
(between the duct and the conditioned
space)
Two types:
Supply outlet—register or diffuser: goal is to
supply air to the space without causing drafts or
excessive noise
Terminal unit: controls the quantity and
temperature of the supply air (by further
conditioning the air)
30
Constant Volume Reheat
Terminal Units
Used mainly in terminal reheat systems
Reheat coil adds heat to avoid
overcooling (supply air temperature
generally cooled down to around 13C
first)
Can lead to excessive energy
consumption (frowned upon by
ASHRAE Standard 90.1)
31
Variable Air Volume Terminal
Units
Terminal unit reduces the flow rate in
an attempt to provide only enough
cooling to match the actual cooling
load
Care must be taken to avoid too
much flow in areas close to the air
handler
32
Throttling Units
Throttling Unit Without Reheat
Air flow rate can be throttled down to meet the cooling
load
Sometimes flow can be completely shutoff (air quality
concerns)
Concerns about noise from throttling (typically have some
sort of sound attenuation)
Throttling Unit With Reheat
Air flow rate can be throttled down to some minimum
Below the minimum, reheat energy would be required
Can also be used in cases where there are actual heating
loads
Flow rate reduced first, then reheat added
Some systems will ramp up flow rate again once reheat
turned on to avoid excessive reheat energy
Reheat is sometimes replace with a baseboard unit
33
Induction Unit
Flow from room or ceiling induced (Bernoulli
effect) and mixed with primary air stream
Primary air flow rate reduced while keeping
actual flow relatively constant (avoids
stagnant air concerns)
Requires higher static pressures to achieve
induction effectthis leads to higher fan
energy (though overall it should be reduced
since this is VAV)
34
Fan-Powered Terminal Unit
Also referred to as “fan-powered VAV box”
Basic idea is to reuse heat from space, lights, etc. to provide the
“reheating” (similar to induction except we are now actively
moving air with a fan)
Better circulation due to increased air movement (over
throttling unit)
Parallel arrangement—local fan is outside primary air supply
stream
Series arrangement—local fan is inside primary air stream and
runs when space is occupied
Various heater options available to provide perimeter heating
(coil, baseboard, radiant system)
During unoccupied hours, main system can be shut off and
local fans can be run to meet loads as needed
Increase in fan energy over throttling units possibly offset by
reuse of heat from space
Noise a potential problem since fan is so close to occupied
space
35
In-Room Terminal Systems: Main
Characteristics
Combined air and water system
components:
Central air-conditioning equipment
Duct and water distribution systems
Room terminal units
36
In-Room Terminal Systems: Main
Characteristics
“Primary” or ventilation air provided either centrally or locally
Central air: handles indoor air quality requirements and latent
loads (humidity)
Centralized maintenance and lack of moisture condensation in
the terminal units
Requires ductwork but typically smaller than all-air systems
Air can be supplied through the terminal unit or separately from
it
Moisture addition/removal can be accomplished centrally
Local air: handles all conditioning requirements locally
through building apertures
Eliminates requirements for ducts since outside air is introduced
through terminal unit
Increase in maintenance costs due to outside air handling
“distribution”
Generally lower first costs
37
In-Room Terminal Systems: Main
Characteristics
Water supplied to local coils (“secondary water”) used to
provide additional conditioning beyond that which is done
by the central air
Usually sensible only—latent cooling at the terminal unit would
significantly decrease the life of the unit and could lead to
odors/bacterial growth
Any condensate is typically left in space to get reabsorbed by
room air at some later time (drain usually recommended)
Can be either heating or cooling
Applications
Primarily exterior spaces with mainly sensible loads and no
strict humidity control requirements
Spaces where individual control is important or preferable
Common installations: hospitals, hotels, schools, apartment
buildings, office buildings, research laboratories
38
In-Room Terminal Systems: Main
Characteristics
Potential for heating without the
circulation of air (unoccupied periods,
similar to baseboard heating)
Main categories/arrangements
Induction units
Fan-coil units
Two-, Three-, and Four-Pipe
arrangements
Packaged units
39
Induction Units: Characteristics
(Requires) centrally
conditioned “primary” air
supplied to unit
Uses Bernoulli effect to draws
secondary air through
secondary coil
Requires medium to high
pressure to achieve secondary
air flow
Secondary air flow is simply
room air drawn into unit
(through filter/screen and coil)
Units typically installed
around perimeter of building
near windows
Mixing Box
Zone
r
e
t
u
r
n
a
ir
primary air
induced air
in
d
u
c
t
io
n
u
n
it
humidifier
supply fan
cooling coil
heat
recovery
outside
air
relief air
reheat/recool
coil
40
Induction Units: Advantage
Individual temperature control on separate
thermostats at fairly low cost (biggest advantage)
Ducts and air handling units can be reduced in
size since much of conditioning can be done
locally
Moisture addition/removal, filtering, and outside
air can be done centrally
Space heating during unoccupied hours does not
require fan operation
Components last relatively long (15-25 years) with
limited maintenance (cleaning filters and nozzles)
41
Induction Units: Disadvantages
Usually limited to perimeter spaces, requiring another
system for interior spaces
Primary air flow is constant and flow to units cannot be
shutoff individually (local coils can be shutoff)
Secondary air flow dependent on condition of lint screen
and nozzle
Potentially lower chilled water temperature needed due to
reduce air flow to zones and desire to avoid local cooling coil
condensation
Not appropriate for spaces with high ventilation
requirements since primary flow is reduced
Local moisture sources (open windows, etc.) can cause
unexpected condensation
Higher initial costs and higher operating costs (due to high
pressure requirements) than most air systems
42
Fan-Coil Units: Characteristics
Components: coils, fan/fan motor, filter, insulated
condensate pan/drain, controls/valves, return and supply air
openings
Heating and cooling (though maybe only one at a time)
Forced convection from coil to air using local fan
Outside air locally or (usually) separate from the unit via a
central source (example: high-rise hotels)
Local outside air eliminates balancing problem if windows are
opened
Local outside air not allowed in commercial buildings because
wind pressure changes outside reduce control over outside air
Local outside air systems might require coil freeze protection
Water (hot and/or cold) supplied from central source
Electric heater might be needed for a two-pipe system for
shoulder seasons
43
Fan-Coil Units: Types/Locations
Vertical units
Floor mounted, can also be low profile style
Usually installed at the perimeter under window sill
Low profile units can present maintenance problems
Horizontal units
Ceiling mounted, saving floor space
May use ductwork to distribute air (greater pressure
required at fan)\
Can also combine air with central (outside) air
Maintenance and condensate handling more difficult
though initial costs lower
Chase-enclosed units
Unit is typically floor to ceiling configuration
More likely to see these in hotels and residential buildings
Back-to-back placement with sound treatment
44
Fan-Coil Units: Selection and
Capacity/Control Issues
Common technique is to select a unit that can
meet the cooling needs of a space at the medium
speed setting of a three-speed unit (safety factor
and less noise during most operation conditions)
Sizes can be reduced if outside air handled
separately and introduced at a temperature close
to room air conditions (~21C)/reasonable humidity
Automated control on water flow rate, manual or
auto control on air flow rate
On-off control not recommended (noise/circulation
issues)
45
Fan-Coil Units: Water Distribution
Schemes
General considerations
Pipes refer to fluid pipes entering and
leaving the unit
More pipes increases initial costs
Less pipes requires “changeover”
strategies and may result in lack of
heating or cooling when needed
All can be used with central ventilation
46
Fan-Coil Units: Water Distribution
Schemes
Two-Pipe
One inlet pipe, one outlet pipe (single coil)
Heating and cooling happen seasonally with changeover
from one to the other (problems during intermediate
seasons)
Changeover typically determined by outdoor air
temperature, all zones changeover at same time
Can result in frequent changeovers
Two-pipe changeover with partial or full electric strip
heat can help avoid frequent changeovers by meeting
smaller heating loads
Changeovers not necessary if building is dominated by
either heating or cooling
47
Fan-Coil Units: Water Distribution
Schemes
Three-Pipe
Two inlet pipes, common return pipe (two coils)
Generally not recommended since mixing the
hot and cold water return is a waste of energy
Four-Pipe
Two inlet pipes, two outlet pipes (two coils)
Highest initial cost but best performance of fan
coil units
May include a deadband between heating and
cooling to avoid simultaneous heating/cooling
48
Fan-Coil Units: Advantages
Individual control of spaces/central
water production
Pipes require less space than ducts
(easier for retrofits?)
Potential lack of central AHU may also
save space
49
Fan-Coil Units: Disadvantages
Greater maintenance costs,
maintenance in occupied areas
Multiple condensate drains
problematic
Ventilation may not be uniform or
guaranteed if outside air is provided
locally
50
Packaged Terminal Systems
Similar in concept to fan-coil units
except that cooling provided
locally by “window AC” type unit
Heating can either be through
central water/steam source or
local (electric coil/heat pump)
Advantages/disadvantages
similar to other air/water systems
with additional concerns:
Units have relatively short
(appliance) life
Concerns about outside air and
water leaks into building through
unit
Noise from compressor can be
excessive and variable
51
Summary
Induction Units:
Centrally conditioned “primary” air
Bernoulli effect to draws secondary air through
secondary coil
Fan-Coil Units:
Forced convection from coil to air using local fan
Outside air locally or separate from the unit via a
central source
Water (hot and/or cold) supplied from central
source
Many other system types possible: packaged,
low temperature, evaporative, etc.