Hidraulic jack

WSC training Camp , CADD

1. ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 1 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
1:1 (1:2)
Notes :

1. GENERAL TOLERANCE “ 0.2

2. ALL UNSPECIFIED CHAMFER 1 X 45ƒ

3. ALL UNSPECIFIED RADII R0.5

4. GENERAL CHAMFER 0.3 X 45ƒ

5. GENERAL SURFACE ROUGHNESS N8

6. PERMISIBLE MACHINING VARIATION PER
ISO 278-mK.

7. SIDE ANGLE 1ƒ
1. PART 1
(SCALE 1:2)
1
2
3
4
5
6
7
8
10
3
11
12
25
15
16
17
18
19
20
22
23
24
14
26
36
37
2
4
9
27
31
29
28
35
34
33
34
32
13
30
21

2. SECTION A-A

A
A
STK 51 \/ DIA 21.7 X 550HANDLE137
SPDH \/ 28 X 61 X 47HANDLE SOCKET136
SV34 \/ CNS 7339 - 6 x 16RIVET135
SWRM15 \/ AS 1236 - 2 X 8SPLIT COTTER PINS234
SV34 \/ DIA 8 X 18PIN 2133
SV34 \/ DIA 8 X 25 PIN 1232
SS50 \/ 66 X 16 X 6CONNECTOR131
SS50 \/ 23 X 16 X 13BRACKET130
LEATHER \/ DIA 14 X 5PACKING129
S45C \/ DIA 12 X 70PLUNGER128
S45C \/ DIA 22 X 49 CYLINDER 2127
S45C \/ DIA 26 X 102THREAD SHAFT126
SS41 \/ DIA 2 X 6.5LOCATING PIN125
S45C\/ DIA 22 X 36.5THREAD CYLINDER124
SPCC \/ DIA 28 X 1.5SUPPORT RING 2123
PLASTIC \/ DIA 28 X 1.5SUPPORT RING 1122
RUBBER \/ DIN 3771 - 20.7 X 5O RING 3121
S35C \/ DIA 30 X 9.4BOTTOM BUSH120
SPCC \/ DIA 8.5 X 2SPRING BASE119
SWPA \/ DIA 7 X 11SPRING 2118
S40C \/ DIA3.7 X 10.5VALVE PIN117
S40C \/ DIA 6 X 29LIMITS PIN116
S45C \/ DIA 27 X 169GROOVE CYLINDER115
SK4 \/ DIA 35 X 1.6SUPPORT WASHER114
RUBBER \/ DIN 3771 - 26.7 X 3.5O RING 2113
SK4 \/ DIA 33 X 5.5TOP BUSHING212
S35C \/ DIA 37.5 X 170 CYLINDER 1111
STKM16C \/ DIA 14 X 10FILL BOLT110
STKM12A \/ DIA 54 X 160OIL TANK19
S25C \/ DIA 9.8 X 3COVER18
RUBBER \/ DIN 3771 - 6.7 X 1.8 O RING 117
SWRH32 \/ DIA X 23SPACER VALVE KEY16
S40C \/ DIA 12 X 45.5SPACER VALVE15
SUJ1 \/ DIA 6.35 X 6.35BALL VALVE44
SWPA \/ DIA 7.5 X 11SPRING23
S40C \/ DIA 12.8 X 19 ADJUSTING SCREW22
SF45 \/ 75 X 130 X 28BASE11
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 2 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
1:2
12 3 4
56 7 4
8
9
10
11
12
14
15
16
20
18
19
22
23
24
25
26
27
28
29
36
31
32
34
35
37
2
3
1
34
3
6
0
630
130
7
5
32
33
1
9
3
.
5
21
17
30
53
3
7
.
5
3
3
3
P2H7\/r6 - 7 DEPTH
4
2
13
UNSPECIFIED SCALE

3. SECTION D-D
( 1 : 1 )
R ( 1 : 1 )

SECTION A-A
( 1 : 1 )
SECTION B-B
( 1 : 1 )
D
D
C
SF45 \/ 75 X 130 X 28BASE11
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
A
A
R
B
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 3 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
2
0
ƒ
‘4 - 12 DEPTH
7
5
130
R
1
0
Notes :

1. GENERAL TOLERANCE “ 0.2

2. ALL UNSPECIFIED CHAMFER 1 X 45ƒ

3. ALL UNSPECIFIED RADII R3

4. GENERAL CHAMFER 0.3 X 45ƒ

5. UNSPECIFIED SIDE ANGLE 10ƒ
1.
BASE
1:1
R
13

R23
R
1
3
2
6
R
2
0
70
B0.05
28
35
P
1
0
P
5
B
28
8
1
5
B
0
.
0
5
10
R
2
23
4
3 X 45ƒ
P
2
2
H
7
1
6
4
0
P
4

-

1
3

D
E
P
T
H
13‘
8
9‘
2
3
2
3
2
4‘
3
3
4
‘

-

9
7

D
E
P
T
H
N10N8
( , )
4
70
25
8
4
3

X

4
5
ƒ
7
3
X
4
5
ƒ
1
1
1
3
‘
9
9M
‘7.85
P10
P37.5H7
P53H7
8 2
22
30
50
75
9
M
‘
7
.
8
5
4
‘
4‘ - 12 DEPTH
6
0
ƒ
‘
1
0
4
‘
‘
7
.8
5
9
M
4‘ - DEPTH 9
4‘ - 12 DEPTH
R11
1
0
17
30
37
47
N10
N10
N
1
0
N8
N
1
0
N
1
0
N8
N8 N8
N8 N8
N
1
0
N8
N8
N
8
N
7
N
8
N
8
N
8
N
8

4. STKM16C \/ DIA 14 X 10FILL BOLT110
STKM12A \/ DIA 54 X 160OIL TANK19
S25C \/ DIA 9.8 X 3COVER18
SWRH32 \/ DIA X 23SPACER VALVE KEY16
S40C \/ DIA 12 X 45.5SPACER VALVE15
SWPA \/ DIA 7.5 X 11SPRING23
S40C \/ DIA 12.8 X 19 ADJUSTING SCREW22
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 4 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
COMPRESSION SPRING
COIL
AVERAGE DIAMETER
OUTER DIAMETER
INTERNAL DIAMETER
DIA 7.2
DIA 7.5
DIA 6.9
2.
ADJUSTING SCREW

N10
Notes :

1. GENERAL TOLERANCE “ 0.2

2. ALL UNSPECIFIED CHAMFER 1 X 45ƒ

3. GENERAL CHAMFER 0.3 X 45ƒ

4. GENERAL SURFACE ROUGHNESS
P
7
.
8
5
9
M
7
.
8
5
‘
P
1
2
.
8
2
19
2
11
1
4
2.5
3.
SPRING

2:1 (1:1)
7
.
5
‘
11
DIAMETER OF WIRE DIA 0.6

TOTAL NUMBER OF SPRING COILS 7
NUMBER OF BASE COIL 2
HELICAL DIRECTION RIGHT HAND
FREE LENGTH 11
5.
SPACER VALVE
QUENCHING AND TEMPERING HRC 26 - 28
45.5
R3.175
S
0.5
R
0
.
5
1
2
‘
5‘
90ƒ
R
2
2
P
9
.
8
7 32
4
16
22
3
9
M
5
‘
1
P
9
.
8
7
‘
N
6
N
6
N
1
0
N
1
0N10
N8
N10N6
( , )
6.
SPACER VALVE KEY

2
5
ƒ
2
5
ƒ
5
‘
23
8.
COVER

P
9
.
8
3
9.
OIL TANK
(SCALE 1:1)
10.
FILL BOLT

P
1
0
P
1
4
9
‘
R
8
S
R
7
S
10
43.5
3
7
.
5
P
-
0
.
0
0
.
3
+
4
1
‘
160
5
3
‘
e
7
5
4
‘
R
2
7
44
P9
16‘
22‘
2
5
2

5. W ( 1 : 1 )
SECTION A-A
( 1 : 1 )
A-A ( 1 : 1 )
VIEW B
( 2 : 1 )
S40C \/ DIA 6 X 29LIMITS PIN116
S45C \/ DIA 27 X 169GROOVE CYLINDER115
SK4 \/ DIA 35 X 1.6SUPPORT WASHER114
SK4 \/ DIA 33 X 5.5TOP BUSHING212
S35C \/ DIA 37.5 X 170 CYLINDER 1111
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
A
A
A
A
B
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 5 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
+0.05
-
11.
CYLINDER 1
QUENCHING AND TEMPERING HRC 40 - 50
Notes :

1. GENERAL TOLERANCE “ 0.2

2. ALL UNSPECIFIED CHAMFER 0.5 X 45ƒ

3. GENERAL CHAMFER 0.3 X 45ƒ


1:1
P
3
3
H
7
P
3
5
H
1
2
3
7
.
5
‘
e
7
P
3
0
H
7
170
B0.2
2‘
3.5
2
21
25
1.5 X 45ƒ
N10N6
( )
N6
N6
N
6
12.
TOP BUSHING
QUENCHING AND TEMPERING HRC 26-28
N10 N6
( )
P
2
7
H
7
3
3
e
7
5.5
N6
14.
SUPPORT WASHER
QUENCHING AND TEMPERING HRC 50
N6
120ƒ
10
35
T = 1.6
15.
GROOVE BUSHING

N8
N10N6
( , , )
163
37
100
28.5
8‘
2
1
22.5
2
14
2
2
‘
H
7
2
7
‘
f
7
2
0
‘
8
.
4
‘
7
.
5
‘
4
.
5
‘
31
P
-0.00.1
+
REAMER
N6
N6
N6
1 X 45ƒ
1
. 2
1.8
R
E
A
M
E
R
N
6
REAMER
N6
N10
16.
LIMITS PIN,
QUENCHING AND TEMPERING HRC 26-28

N6
6
‘
29
1 X 45ƒ1 X 45ƒ
2
‘
H
7

(
W
H
E
N

A
S
S
Y

W
I
T
H

P
A
R
T

2
0
)
7
6.5
0.5
3.5
0.5

6. A ( 2 : 1 )
VIEW A
( 2 : 1 )
S45C \/ DIA 26 X 102THREAD SHAFT126
SS41 \/ DIA 2 X 6.5LOCATING PIN125
S45C\/ DIA 22 X 36.5THREAD CYLINDER124
SPCC \/ DIA 28 X 1.5SUPPORT RING 2123
PLASTIC \/ DIA 28 X 1.5SUPPORT RING 1122
S35C \/ DIA 30 X 9.4BOTTOM BUSH120
SPCC \/ DIA 8.5 X 2SPRING BASE119
SWPA \/ DIA 7 X 11SPRING 2118
S40C \/ DIA3.7 X 10.5VALVE PIN117
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
A
A
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 6 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
OUTER DIAMETER
INTERNAL DIAMETER
COMPRESSION SPRING
AVERAGE DIAMETER
DIA 6.4
DIA 7
DIA 6.7
COIL
Notes :

1. GENERAL TOLERANCE “ 0.2

2. GENERAL CHAMFER 0.3 X 45ƒ

3. GENERAL SURFACE ROUGHNESS
18.
SPRING 2

22.
SUPPORT RING 1

19.
SPRING BASE

20.
BOTTOM BUSH
QUENCHING AND TEMPERING HRC 26 - 28
23.
SUPPORT RING 2

25.
LOCATING PIN

24.
THREAD CYLINDER
(SCALE 1:1)
26.
THREAD SHAFT
QUENCHING AND TEMPERING HRC 26 - 28
(SCALE 1:1)

2:1 (1:1)
N8
( , , )
17.
VALVE PIN,
QUENCHING AND TEMPERING HRC 26-28

N8
10.5
2.5
3
.
7
‘
P
3
1 X 45ƒ
7
‘
11
DIAMETER OF WIRE DIA 0.6

TOTAL NUMBER OF SPRING COILS 7
NUMBER OF BASE COIL 2
HELICAL DIRECTION RIGHT HAND
FREE LENGTH 11
2
0
.
3
4
‘
8
.
5
‘
R
0
. 8
9.4
R
1 .5
P
2
1
H
7
3
0
‘
f
7
0.5 X 45ƒ
N8 N6
( )
N6
P
2
1
.
2
2
4
.
5
‘
2
6
.
5
‘
2
9
.
2
‘
2.3
1.5
P
1
9
.
2
1.5
2
8
‘
N8
P
2
2
t
6
36.5
2
‘
H
7

(
W
H
E
N

A
S
S
Y

W
I
T
H

P
A
R
T

1
5
)
2 X 45ƒ1.5 X 45ƒ
2
0
‘
7
1
4
.
5
‘ ‘
1
8
.
5
4
N8
6.5
P
2
r
6
R3
S
R3S
1
8
‘
1
4
‘
102
8
8
N10 N8
( )
2
6
‘
R6
93.5
1.5 X 45ƒ
3
4
1
4
‘
N8
N10

7. Z ( 1 : 1 )
STK 51 \/ DIA 21.7 X 550HANDLE137
SPDH \/ 28 X 61 X 47HANDLE SOCKET136
SV34 \/ DIA 8 X 18PIN 2133
SV34 \/ DIA 8 X 25 PIN 1232
SS50 \/ 66 X 16 X 6CONNECTOR131
SS50 \/ 23 X 16 X 13BRACKET130
LEATHER \/ DIA 14 X 5PACKING129
S45C \/ DIA 12 X 70PLUNGER128
S45C \/ DIA 22 X 49 CYLINDER 2127
MATERIAL \/ DIMENSIONSPART NAMEQTYITEM
Z
ITSNA A.F.
Name
T2 - ASSEMBLY DRAWING 7 \/7
Task
Project
HYDRAULIC JACK
Time
5.5 HOURS
Sheet
Scale
Units
mm
40th. WorldSkills Competition - Calgary, Canada 2009
TRADE 05 : Mech. Engineering Drawing and Design CAD
worldskills
Notes :

1. GENERAL TOLERANCE “ 0.2

2. ALL UNSPECIFIED CHAMFER 1 X 45ƒ

3. GENERAL CHAMFER 0.3 X 45ƒ

4. GENERAL SURFACE ROUGHNESS
1:1
27.
CYLINDER 2
QUENCHING AND TEMPERING HRC 26 - 28

N10
( , )
N8N6
49
P
1
0
H
7
2
2
‘
e
7
P
1
2
1
3
.
5
‘
9.4
5.4
16
N
8
N
8
N
8
N8
N6
N8
28.
PLUNGER
QUENCHING AND TEMPERING HRC 26 - 28

N10
( , )
N8N6
66
489.5
2 4
1
2
‘
P
1
0
g
6
P
6
.
5
9
‘
6‘H7
N
8
N6
29.
PACKING
2
14
10
T=5
30.
BRACKET
13 16
2
3
1
5
R
8
3
7
P
6
.
2
31.
CONNECTOR
1
6
50
66
R
8
- ‘6.2 THRU
T=6
32.
PIN 1
P
6
P
8
25
22
18
2‘
6
‘
g
6
33.
PIN 2
P
6
P
8
18
P
6
15
N10
36.
HANDLE SOCKET
2
0
2
6
2
5
3
3
44 3
R
6
6
25 28
61
R
8
R
3
6
8
3 - P6.2 THRU
1
2
1
86
R
3
114 21 8
R
4
R
4
R
4
2
2
R4
R
3
3
37.
HANDLE
550
R
3
8
6
N10
( )
2
1
.
7
‘
1
7
.
7
‘
N
1
0
N
1
0