Horizontal axis wind turbine

Seminar

1. Horizontal Axis Wind Turbine Rohil Kumar 17M713 Assignment I

2. Abstract In this presentation I described about HAWT, its components & their operations, HAWT technological evolution with time and global wind capacity.

3. Index Components Rotor Hub Nacelle Generator & Controller Yaw system Tower & Foundation HAWT Technological Evolution Global Wind Capacity References

4. Components Rotor Blades Hub Nacelle Low speed shaft Brake gear box High speed shaft Generator Controller Anemometer and wind vane Yaw system Tower Foundation

5. Rotor Blade Main part, convert free flowing wind energy to useful work Approx. 20% of the wind turbine cost Uses Lift and Drag principle. Three blade rotor is best compared to two and single blade turbine. The blades rotate at 10 to 22 rpm . At 22 rpm the tip speed exceeds 90 m/s.  Higher tip speeds means more noise and blade erosion .

6. Single blade HAWT: Reduces cost and weight of the turbine. Rarely used due to tower shadow effects, needs counter weights on the other side of the blade, less stability. Two blade HAWT: Requires more complex design due to sustain of wind shocks. less stable, saves cost & weight of one rotor blade. Three blade HAWT: High strength . Less effect due to tower shadow. Produces high output.

7. A turbine blade convoy passing through  Edenfield , England Components of a HAWT(gearbox, rotor shaft and brake assembly) being lifted into position

8. Hub In simple designs, blades are directly bolted to hub . In sophisticated designs they are bolted to the pitch mechanism , which adjust their angle of attack according to their wind speed. The hub is fixed to the rotor shaft which derives the generator through a gear box.

9. Nacelle Low speed shaft The shaft from the hub to the gear box Speed is typically between 40 to 400 rpm Generator typically rotated at 1200 rpm to 1800 rpm Brake Gear box Gear box increases the speed of the shaft Meet the requirement of the generator High speed shaft Gear box shaft is followed by the high speed shaft Connects to generator

10. Braking mechanism A mechanical drum brake is used to stop turbine in emergency situation. This brake is also used to hold at rest for maintenance. Main shaft

11. Generator Converts mechanical energy to electrical energy. which is approx. 34% of the wind turbine cost . generate electricity through asynchronous machines that are directly connected with the electricity grid . One end attached to the wind turbine, other end connected to the electrical grid. Require cooling system to prevent overheating. Controller Starts when the machine at wind speed of about 4 m/s and shuts off the machines at about 25m/s , may damage wind turbine . It gets wind speed data from the anemometer and accordingly.

12. Yaw system Responsible for the orientation of the wind turbine rotor towards the wind. It is the mean of rotatable connection between nacelle and tower . The nacelle is mounted on a roller bearing and the azimuth is achieved via a plurality of powerful electrical drives. Yaw system consist of Yaw bearing Yaw drives Yaw brake

13. Yaw System

14. Yaw bearing Can be of the roller or gliding type , servers as a rotatable connection between the tower and nacelle of the wind turbine. Yaw drive U sed to keep the rotor facing into the wind as the wind direction changes. The yaw drives exist only on the active yaw system and are the mean of active rotation of the wind turbine nacelle . Each yaw drives consists of powerful electric motor (usually AC) with its electric drive and a large gearbox , which increases the torque.

15. Yaw brakes In order to stabilize the yaw bearing against rotation a mean of braking is necessary. One of the simplest ways to realize the task is to apply a constant small counter torque at the yaw drives. This operation however greatly reduces the reliability of the electric yaw drives, therefore the most common solution is the implementation of a hydraulically actuated disk brake .

16. Tower Typically, 2 types of towers exist Floating towers Land based tower Floating towers can be seen in offshore wind farms where the towers are float on water. Land based towers can be seen in the onshore wind farm where the tower are situated on the land. For HAWTs, tower heights approx. 2 to 3 times the blade length have been found to balance material costs of the tower against better utilization of the expensive active components. At the bottom level of the tower there will be step up transformers for the connection for the connection to the grid.

17. Wind Turbine Tower Size

18. Guyed Lattice Tilt up Tubular Different types of land based tower

19. Foundation A very good foundation is required to support the tower and various parts of a wind turbine which weighs in tonnes. The structural support component , which is approxi . 15% of the wind turbine cost , includes the tower & rotor yaw mechanism.

20. Offshore Horizontal Axis Wind Turbines (HAWTs) at   Scroby Sands Wind Farm, England

21. Onshore Horizontal Axis Wind Turbines in Zhangjiakou, China

22. Alta Wind Energy Centre, US

23. Denmark aims to run 100% on wind energy by 2050

24. HAWT Technological Evolution Useful wind speeds . There is a range of wind speeds within which the rotor can move and function properly. Lower limit - “ Cut-in ” = 4 m/s (approx. 14 km/h). With wind speeds below this value, it is not possible to activate the rotation of the blades and the rotor remains stationary. Upper limit - “ Cut-off ” ~ 25 m/s (approx. 90 km/h). Above this speed, the rotor is stopped to avoid serious structural problems. Wind limit value - “ Survival Speed ”, representing the maximum design wind speed which the structure of turbine & blades can withstand without incurring damage. This value varies depending on the type of wind turbine and generally is approx. 60m/s, ( approx. 216 km/h).

25. Conversion efficiency : Conversion of kinetic energy into electricity of modern-day wind machines is around 25%. The maximum theoretical efficiency of a wind turbine system is defined by Betz’s law, which identifies the so-called “ Betz limit ” corresponding to a maximum efficiency of 59%. Capacity factor : Equivalent number of hours of operation (at the maximum rated system power) throughout the year.(8760 hours). Capacity Factor values vary from 20% (1750 hours/ year at full power) to 40% (3500 hours/year at full power); In certain exceptional cases it is possible to reach values close to 50% (4400 hours/year at full power). In Italy the current Capacity Factor of the entire national wind farm is 25%, corresponding to approx. 2,200 hours per year of system operation at nominal power.

26. Dimensions and electricity generated Systems marketed in the nineties : Heights - approx. 50 m Rotor dia. - 40 m Modern systems: On-shore Systems Heights - 130 m in (higher than a 40-floor building) Blade dia. – 100 to 130 m Length of blades – 50 to 65 m Off-shore Systems Heights - 220 m (approx. 75 floors) Blade dia. > 154 metres The power produced by each turbine has increased exponentially in recent years. Nineties power generated (individual machine) - 600 to 900 kW Now , On-shore installations - 2 MW & 5 MW , Of-shore installations - 7 MW .

27. Technological evolution: a forecast of the nominal power compared to the rotor diameter (Credits: Sandia 2014 – Wind Turbine Blade Workshop – Zayas ).

28. Global Wind Capacity

29. World Record Currently the record for the biggest wind turbine in the world is held by the Vestas V164 (Vestas Wind Systems A/S  is a Danish manufacturer) - rotor diameter of 164 m tower height of 205 m nominal output of 8 MW the prototype of which was installed in January 2014 in Denmark while the first wind farm is in operation since April 2016 in England.

30. Vestas V164

31. References https://en.wikipedia.org/wiki/Wind_turbine https://www.dolcera.com/wiki/index.php?title=Different_Types_and_Parts_of_a_Horizontal_Axis_Wind_Turbines http://www.eniscuola.net/en/2016/05/31/horizontal-axis-wind-turbine-technological-evolution/ http://css.umich.edu/factsheets/wind-energy-factsheet