HOW TO DESIGN AND INSTALL SOLAR PANEL EFFECTIVELY

RonaldSantos359514 9 views 149 slides Oct 05, 2024
Slide 1
Slide 1 of 149
Slide 1
1
Slide 2
2
Slide 3
3
Slide 4
4
Slide 5
5
Slide 6
6
Slide 7
7
Slide 8
8
Slide 9
9
Slide 10
10
Slide 11
11
Slide 12
12
Slide 13
13
Slide 14
14
Slide 15
15
Slide 16
16
Slide 17
17
Slide 18
18
Slide 19
19
Slide 20
20
Slide 21
21
Slide 22
22
Slide 23
23
Slide 24
24
Slide 25
25
Slide 26
26
Slide 27
27
Slide 28
28
Slide 29
29
Slide 30
30
Slide 31
31
Slide 32
32
Slide 33
33
Slide 34
34
Slide 35
35
Slide 36
36
Slide 37
37
Slide 38
38
Slide 39
39
Slide 40
40
Slide 41
41
Slide 42
42
Slide 43
43
Slide 44
44
Slide 45
45
Slide 46
46
Slide 47
47
Slide 48
48
Slide 49
49
Slide 50
50
Slide 51
51
Slide 52
52
Slide 53
53
Slide 54
54
Slide 55
55
Slide 56
56
Slide 57
57
Slide 58
58
Slide 59
59
Slide 60
60
Slide 61
61
Slide 62
62
Slide 63
63
Slide 64
64
Slide 65
65
Slide 66
66
Slide 67
67
Slide 68
68
Slide 69
69
Slide 70
70
Slide 71
71
Slide 72
72
Slide 73
73
Slide 74
74
Slide 75
75
Slide 76
76
Slide 77
77
Slide 78
78
Slide 79
79
Slide 80
80
Slide 81
81
Slide 82
82
Slide 83
83
Slide 84
84
Slide 85
85
Slide 86
86
Slide 87
87
Slide 88
88
Slide 89
89
Slide 90
90
Slide 91
91
Slide 92
92
Slide 93
93
Slide 94
94
Slide 95
95
Slide 96
96
Slide 97
97
Slide 98
98
Slide 99
99
Slide 100
100
Slide 101
101
Slide 102
102
Slide 103
103
Slide 104
104
Slide 105
105
Slide 106
106
Slide 107
107
Slide 108
108
Slide 109
109
Slide 110
110
Slide 111
111
Slide 112
112
Slide 113
113
Slide 114
114
Slide 115
115
Slide 116
116
Slide 117
117
Slide 118
118
Slide 119
119
Slide 120
120
Slide 121
121
Slide 122
122
Slide 123
123
Slide 124
124
Slide 125
125
Slide 126
126
Slide 127
127
Slide 128
128
Slide 129
129
Slide 130
130
Slide 131
131
Slide 132
132
Slide 133
133
Slide 134
134
Slide 135
135
Slide 136
136
Slide 137
137
Slide 138
138
Slide 139
139
Slide 140
140
Slide 141
141
Slide 142
142
Slide 143
143
Slide 144
144
Slide 145
145
Slide 146
146
Slide 147
147
Slide 148
148
Slide 149
149

About This Presentation

Presentation for Solar Design and Installation.


Slide Content

Intro to Solar Electric Systems

Covered in this workshop:

1. This workshop will introduce you to the
different types of solar electric systems.

= PV Direct

* Grid Tied

" Off grid
" Grid Tied, battery backup
= Hybrid

2. Pros and cons of each type will be discussed,
as well as equipment needed for each.

| Typesof
Photovoltaic (ev)
Systems

System Types: PV Direct m

System Types: PV Direct

PV Array

System Types:

PV (Photovolta

» Solar panel directly powers DC device

= Pump

* Fan Fay.
« Only runs when the sun is shining a

* Questions to ask when selecting:
= What DC voltage range does device support?
= How many watts does device need?
+ Watts = Volts x Amps
= How/where do you want to mount the PV panel?

System lypes:

Grid Tied a

System Types:
Grid-tied

+
| Grid-tied
Inverter

System Types:
Grid Tied

Reduces/eliminates your existing bill
+ Can be sized to make all or some of your electricity
+ House power will go out when grid goes down
* Questions to ask when selecting

System Types:

Grid Tied

Reduces/eliminates your existing bill
* Can be sized to make all or some of your electricity
* House power will go out when grid goes down
* Questions to ask when selecting

1. Does your electric company support Net Metering?

System Types:

Grid Tied

Reduces/eliminates your existing bill
+ Can be sized to make all or some of your electricity
* House power will go out when grid goes down
* Questions to ask when selecting

1. Does your electric company support Net Metering?
2. How many kWh do you currently use a month?

System Types:

Grid Tied

Reduces/eliminates your existing bill
* Can be sized to make all or some of your electricity
+ House power will go out when grid goes down

+ Questions to ask when selecting
1. Does your electric company support Net Metering?
2. How many kWh do you currently use a month?
3. How much do you want to offset?

System Types:

Grid Tied

Reduces/eliminates your existing bill
+ Can be sized to make all or some of your electricity
+ House power will go out when grid goes down
* Questions to ask when selecting

1. Does your electric company support Net Metering?

2. How many kWh do you currently use a month?

3. How much do you want to offset?

4. How much do you want to spend?

System Types:

Grid Tied

aes) A .
Reduces/eliminates your existing bill
* Can be sized to make all or some of your electricity
* House power will go out when grid goes down
* Questions to ask when selecting
1. Does your electric company support Net Metering?
How many kWh do you currently use a month?
How much do you want to offset?
How much do you want to spend?
How much space do you have for panels?

pio OS) fe)

System Types:

Grid Tied

Reduces/eliminates your existing bill
* Can be sized to make all or some of your electricity
+ House power will go out when grid goes down

* Questions to ask when selecting
1. Does your electric company support Net Metering?
How many kWh do you currently use a month?
How much do you want to offset?
How much do you want to spend?
How much space do you have for panels?
Where do you want them installed?
+» Roof (what type of shingles? Asphalt, tile, metal, etc?)
* Ground (pole mount, multi-pole, car port, etc)

an N

System Types:
Grid Tied car port

LULU

System Types:
Off Grid

System Types: Off-grid
“Stand-alone”; battery-based

PV Array

Breaker(s)

= Off-grid E
. Inverter :
Charge Ed 3
Controller

System Types: Off-grid

“Stand-alone”; battery-based

PV Array

Breaker(s)

2 Off-grid House
| Inverter Loads
Charge E
Controller

System Types:
Off-Grid

* Generates all of your power and stores power
in batteries

Requires inverter if AC devices are used

« Loads list needed to determine size of system
« Generator often used as well to supplement

* Questions to ask:

— How much power do | need?
— How many days off battery without sun?

Loads List

Appliance AC DC

Surge | Watts
Energy Star 1 \f 110 200 10 1,100
Fridge
Furnace Fan 1 Y 500 500 12 6,000
Well pump il Y 750 2,000 il 750
DC lights 4 Y = 8 4 32
Cell phone 7} N 5 3
Total 1,363 | 2,703

7,906Wh a day, with up to 1,363 watts AC on at once,
an AC surge of up to 2,703W.

System Types:
Grid tied + battery backup

Seg ees
PS

E .

Breaker(s)

Charge
Controller

7} backup

Backup
Loads

Sub-
panel

Grid-tied/
battery

Inverter

House

System Types: GT + Backup

Grid-tied with battery backup (DC Coupled)

PV Array

System Types: GT + Backup
Grid-tied with battery backup (DC Coupled)

PV Array

Breaker(s)
Grid-tied/
battery 55s
+ backup 3
Charge * Inverter
Meter

Controller |_

System Types: GT + Backup
Grid-tied with battery backup (DC Coupled)

Sub-
panel

Breaker(s) Grid-tied/
batter

2 ry
- backup
Charge Inverter

Controller

System Types: GT + Backup
Grid-tied with battery backup (DC Coupled)

PV Array

Breaker(s
35) Grid-tied/
battery
- backup
Charge +
ler |. Inverter

Optional generator

System Types:
Grid-tied Battery Backup

* Connected to the grid to buy/sell solar as
needed

+ Batteries provide backup for critical loads
when grid goes out
= Fridge/freezer, well pump, furnace fan, lights, outlet

+ Same questions apply from Grid-tied, but
also need loads list for critical loads to size
batteries

System Types:
PV & Turbine Hybrid

System Types: Hybrid
PV + Wind hybrid

Wind Turbine PV Array

Controller

PV + Wind Hybrid

« Makes additional power when sun isn’t
shining
= Often when the sun isn't shining, the wind is

blowing

» Helps supplement power in Winter with
shorter days

* Wind turbine must match the voltage of the
battery bank

What information
do we need

What information do we need from you?

d
. How much power do you need to generate?
. If battery based, how much storage do you

4. How/where will the panels be mounted?
. Preferred brand or special features

. Budget and time frame?

Which type of system?

need for how long?

desired?

Solar Electric Components

Part 1

ctives

This workshop will introduce you to the basics
components of a solar system:

+ Solar modules
« Batteries

Electricity:

Series & Parallel
Watts = Volts x Amps

+ Wiring panels in series increases voltage (minus to plus)
» Parallel strings increase amps (plus to plus, minus to minus)
+ Watts stay the same either way

Series Parallel
|
E

a 24V BB E 12V

13 L_ E x_5A x10A
120W LH sm
Two 60 Watt, 12 Volt,5 Amp panels

Electricity:

Series & Parallel

Same is true for batteries

+ Wiring batteries in series increases voltage
« Parallel strings increase amp-hour capacity
+ Each battery is 12V; 80Ah

_ Strings of _

2 x 80ah =
x_4x 12 Volts =

Watt hour =

Electricity:

Series & Parallel

Same is true for batteries

+ Wiring batteries in series increases voltage
* Parallel strings increase amp-hour capacity
+ Each battery is 12V; 80Ah

2 Strings of 4

2 x 80ah =

x_4 x 12 Volts =

Watt hour =

Electricity:

Series & Parallel

Same is true for batteries

+ Wiring batteries in series increases voltage
+ Parallel strings increase amp-hour capacity
« Each battery is 12V; 80Ah

2 Strings of 4

2 x 80ah = 160Ah
x _4 x 12 Volts = 48V

Watt hour= 7680

PV Modules

Modules: Making electricity from the sun

+ Solar panels generate DC electricity when exposed
to sunlight via the photovoltaic effect
+ Can be used to power a DC device or charge battery

= Voltage and current are variable based on brightness of sun

Front Contact

P-N
Junction
Back
Contact

(negative)

Modules: Making electricity from the sun

+ Solar panels generate DC electricity when exposed
to sunlight via the photovoltaic effect

* Can be used to power a DC device or charge battery
= Voltage and current are variable based on brightness of sun

Front Contact

P-N

Junction =~
Back
Contact

N-type
(negative)

P-type
(positive)

Modules: Making electricity from the sun

* Solar panels generate DC electricity when exposed
to sunlight via the photovoltaic effect

* Can be used to power a DC device or charge battery
= Voltage and current are variable based on brightness of sun

Front Contact

P-N
N-type Junction

negative =
(nee ) Back

P-type Contact
(positive)

Modules: Making electricity from the sun

+ Solar panels generate DC electricity when exposed
to sunlight via the photovoltaic effect

* Can be used to power a DC device or charge battery
= Voltage and current are variable based on brightness of sun

Front Contact

P-N
N-type Junction
negative
(és y Back
P-type Contact I

Current
ji

ositive
(p )

Modules: Combining cells to make a module

* Each piece of silicon is called a solar cell
* Multiple cells are wired together to make a module

= Each cell generates about 0.5V
= The higher number of cells, the higher the voltage of the module

= The bigger the cell, the higher the current
+ Multiple modules wired together is a solar array

Solar Cell = 0.5V

36 Solar Cells in series = 18Vmp

Modules: Comparing solar panels

+ Compare a 12V panel with a 24V panel.

|

Nominal 12V Nominal 24V
36 cells 72 cells

Modules: Electrical Characteristics

Standard Test Conditions (STC)

Maximum Power (Rated Watts) fea MIS | Man | SISTEM,
= on oc A
Voltage at Max. Power (Vmp) ES a —-

Current at Max. Power (Imp)
Open Circuit Voltage (Voc)
Short Circuit Current (Isc)
Max Series Fuse

(KYOCERA _pnorovou arc wouc

MODEL ___KO140SX-UFBS

TRRADTANCE | 100m > [Gis 7 | HAT HOM

Tenax INA 63 A] mass

Isc BEA a

PAOTOYOLTA MODULE FOR USE HAZARDQUS LOCAS
Cae 1 Ov Orme À 8. em
ze

MADE In MEXICO.

Modules: Electrical Characteristics

Open Circuit Voltage (Voc)

+ Module not connected to load, but under sunlight
+ Maximum Volts a module will register on meter
Short Circuit Current (Isc)

+ Module not connected to load, but short-circuited and under sunlight
+ Maximum Amps a module will register on meter (typically)
Maximum Power Voltage (Vmp)

+ Module under load (in circuit), under operating conditions;

* Voltage of a PV module operating at its maximum power point (MPP)
Maximum Power Current (Imp)

* Module under load (in circuit), under operating conditions;

+ Amps of a PV module operating at its maximum power point (MPP)

Modules: Nominal Voltage

* Nominal voltage: originally based on battery
voltages (12V, 24V, 48V)

+ Can be determined by number of cells in module
+ Each cell equals about 0.5Vmp

12V 22.1V 17. 7 KD140
20V 60 38.3V 32.1V SW270
24V 72 44.6V 36.1V CS6X-300

27V 80 49.5V 40.1V KD320

Batteries: Function

Batteries chemically store electrical
energy produced by PV modules, wind
turbine, generator.

Batteries: Fast Facts

+ Must be deep-cycle;
automotive batteries should
not be used

+ Almost always lead based
(and heavy)

Should never be discharged
below 50% of capacity
Sized by Voltage & Amp-
hour capacity
=" 2Vto12V |
= 7 Ah to 2,000 Ah+ |

Batteries: Types

Flanded Lead Acid (FLA)

+ Liquid electrolyte (acid) that needs
to be monitored

+ Least expensive
+ Most common
+ Longest life
+ Ships as Hazmat
* Outputs hydrogen gas
— Proper ventilation is required
+ Need maintenance
= Check water and Specific gravity

Batteries:

Sealed Lead Acid (VRLA)

= AGM (Absorbed Glass Mat) - Electrolyte
suspended in silica glass mat (think sponge)

= Gel — Electrolyte in silica gel
* Non-spillable or venting
* Generally ships as non-Hazmat
* Low maintenance
+ Higher cost
* Shorter life

Batteries: Storage Capacity

+ Ampere (Amp, A) is unit of current flow

+ Amp-hour (Ah) is unit of battery capacity
— Used to quantify volume of stored energy
— Amps x hours

VxAh=Wh

<== Example: MK 8A27 Battery

| Rating: 12 V, 92 Ah
o 12V x 92Ah = 1104Wh

Batteries: Storage Capacity

+ C/hour rate

— C/20 = charging (or discharging) over 20 hours
at 17.5 amps

+ Example: Surrette Rolls s460

Capacity

466 Ah
350 Ah
245 Ah

Batteries: Storage Capacity & Life

1. Rate of discharge AT a
2. Depth of discharge > =
3. Temperature in |

HE

es i eee

‘Temperature versus Capacity

Temperature CF

Batteries: Storage Capacity & Life

1. Rate of discharge a een
2. Depth of discharge = =

3. Temperature ba | = =
—= EE

cet ge wi D ep Garn UY, PE 2427.38

Temperature versus Capacity

Batteries: Storage Capacity & Life

1. Rate of discharge
2. Depth of discharge
3. Temperature

el Cyto Lite ve Doth of Dh a 225 CT
Based on BCI 2-hour Capaci

a =

Hin

re rt ge pew Sr ep rt u. U. 24.2.5

Temperature versus Capacity

a II 1 a |

Batteries: Storage Capacity & Life

1. Rate of discharge ee aaa eas
2. Depth of discharge

3. Temperature bn i
== EHER

Orc Date m win ra cn U. 24 27,

Temperature versus Capacity

Batteries: Storage Capacity & Life

Gel Cycle Life vs Depth of Discharge at +25°C 77°F)"

. Rate of discharge LT Bade te
. Depth of discharge

3. Temperature bm H
| a

Eb

N

\

Batteries: Storage Capacity & Life

al Crt Lev Dt co a ASC FY

1. Rate of discharge . ea
2. Depth of discharge u

3. Temperature bn ly i
| AN un 1 «L_ codon =

ye tape gen So ep se, UZ. 2627.3

| Temperature versus Capacity

Batteries: Storage Capacity & Life

1. Rate of discharge D TC CN
2. Depth of discharge E
3. Temperature bn li N

‘roe Chr es o ma ep as. U, ZA 24273

Temperature versus Capacity

Batteries: Storage Capacity & Life

sed on BCI 2-hour Capaci

1. Rate of discharge ©
2. Depth of discharge

3. Temperature ba li

Chee a ste in Si Sap se, 2M 2.27.28

Temperature versus Capacity

Batteries: Specifications

Sealed or flooded
Voltage

Amp-hour capacity
Size & Weight
Terminal type

| Solar Electric Components
Part 2

Objectives

This workshop will introduce you to the basics
components of a solar system:

+ Charge Controllers
+ Inverters

Controllers

Charge Controllers: Functions

Two main functions:
1. Prevents battery
overcharge
2. Prevents battery discharge
at night through the solar
modules

Charge Controllers: 3 - 4 Stages

E

ES

13

fo) 2 E

= fr 4 3

MIGHT CHARGNG Row wont >

E

on TE |S

1, Bulk 3, Equalization
+ Send all the current available from + High voltage.

the solar + Periodic boost to stir the electrolyte,
2» Absorption level the cell voltages, and complete

+ When the battery reaches the the chemical reactions.
regulation voltage, the current will + Flooded batteries only.
taper down to safe levels 4, Float
+ When the battery is fully recharged,
the charging voltage is reduced.

Charge Controllers: Types

Three Main Types
(in order of increasing sophistication)
1. Shunt (rarely used these days)
2. PWM (Pulse Width Modulated)
3. MPPT (Maximum Power Point Tracking)

Charge Controllers: Types

PWM
(Pulse Width Modulated) | Es"

* Less $$$ than MPPT
+ Same volts in as out

* Uses variable (duration
and spacing) pulse
charging

Charge Controllers: Types

MPPT

(Maximum Power Point Tracking)
Tracks the optimum voltage /
current ratio from array

Can provide up to 30%
increase in performance
over other controller types
Supports different voltage in
than out

Charge Controllers: Features

Optional Features:
+ Display
— LCD readout
— LED indicators
— Remote LCD
+ Remote monitoring
+ Temperature sensing & compensation
+ Low-voltage disconnect (LVD)
* Diversion load control
+ Lighting control - i.e. dusk to dawn

Charge Controllers: Sizing

Voltage
« Specs lists voltage range supported
= PWM
+ Same volts in as volts out
= MPPT

+ Can convert input voltage to match
battery bank

+ Cold weather increases voltage

Charge Controllers: Sizing

Voltage

+ Specs lists voltage range supported
= PWM
* Same volts in as volts out
= MPPT

+ Can convert input voltage to match
battery bank

+ Cold weather increases voltage

Voc x # in series = Max voltage

rge Controllers: Sizing

Voltage
* Specs lists voltage range supported
= PWM
* Same volts in as volts out
= MPPT

+ Can convert input voltage to match
battery bank

* Cold weather increases voltage

Voc x # in series = Max voltage
38Vx3= 114V

Charge Controllers: Sizing

Voltage
* Specs lists voltage range supported
= PWM
+ Same volts in as volts out
= MPPT

* Can convert input voltage to match
battery bank

+ Cold weather increases voltage

Voc x # in series = Max voltage
38V x 3 = 114V x 1.2 temperature = 136VoC

Charge Controllers: Sizing

Current
* Specs lists maximum amperage supported
= PWM
+ Same current in as out
= MPPT
+ Current is inversely affected by voltage
+ Watts = Volts x Amps
+ Total Watts in + Battery Voltage = Amps Out

Charge Controllers: Sizing

Current
+ Specs lists maximum amperage supported
= PWM
+ Same current in as out
= MPPT
* Current is inversely affected by voltage
+ Watts = Volts x Amps
* Total Watts in + Battery Voltage = Amps Out

1000W in + 24V = 41.6A Output

Inverters

Inverters: Converting From DC to AC

Voltage
60
ModifiedSine Wave ——

Pure Sine Wave
DC Voltage

Inverters: Modified vs. Pure Sine Wave

Modified Sine Wave

For simplest systems
Typically inexpensive

Fine for older TVs,
incandescent lights, motors
with brushes.

Generally not good with:
electronics, audio, induction
motors, rechargeable
batteries, or digital clocks.

Pure Sine Wave

+ Mandatory for grid-tied

* Preferred for off-grid
homes or larger systems

* Generally more expensive
than modified

+ Necessary for electronics,
florescent lights and
dimmers, inductive loads
to operate at their best

Inverters: System options

* Grid-tied
« Off-Grid
« Grid-tied, battery backup

Inverters: Grid-tied only

+ Converts up to 1000VDC voltage from
the solar array to AC Voltage
Connects solar array to electric
company’s grid for Net Metering

= Sells extra power back to grid to spin meter
backwards

* Does not use batteries

= |f grid goes out, so does inverter LL
Located indoors or outdoors

« Wattage based on size of PV array

Inverters: Microinverter Grid-tied

* Converts a single solar panel to AC Voltage

* Inverter mounts on the back of the panel,
bringing AC power into the house

+ Inverter Wattage based on size of PV module

+ Great with variable shading and multiple angles

* Can provide remote monitoring per panel

= Helps identify problems (À

Inverters: Off-grid (Stand-alone)

* Convert battery power (DC) into alternating

current (AC) of a higher voltage

= Use specified battery bank voltage :12, 24, 48V
« Inverter/ Charger

= Charge batteries from AC source
* Located indoors near batteries
* Stand-alone (off-grid) inverters
= Rated Wattage:

* Based on continuous operation

+ Surge capacity
= Voltage (must match battery bank)

: Grid-tied Battery backup

* Convert battery power (DC) into alternating
current (AC) of a higher voltage
* Sells extra power back to grid

« If grid goes out, powers critical loads
off battery bank

+ Use specified battery bank voltage:
24, 48V

* Inverter/ Charger
* Located indoors

rters: Features; Off-Grid and GTBB

+ Optional features:
= Integrated AC charging
= Automatic generator start
= Inverter transfer switch m
= Remote controls |
= Display
= Stackability
+ Adds volts or amps

Solar Electric Components:
RACKING

This workshop will introduce you to the basics
components of a solar system:
+ Racking
7 Roof
” Ground

~ Trackers

Solar Array Racking - Roof

+ Shingle Roof Mount
— Available for asphalt, tile
— Flush or tilted
— Flashing required

+ Standing Seam Metal Roof
— Clamps to grab onto seam

« Flat Roof

— No roof penetrations

— Ballasted
* Weighed down by concrete blocks

Solar Array Racking - Ground

» Pole Mount
— Top of pole
— Side of Pole
° Ground Mount
— Fixed tilt
— Seasonally adjustable

Solar Array Racking - Trackers

» Axis
— Single Axis
+ East to West
— Dual Axis
+ East to West
+ Seasonally adjusts tilt angle

« Passive
— Uses the heat of the sun to turn
array from East to West
» Active
— Uses electric motor to move array

* Increases output by up to 30%

Performance

Solar Array Racking - Performance

Sun Angle
+ Sun’s rays should be ede
perpendicular (90°) Swe
to module m

Sun’s position
moves seasonally
* Ideal year round
angle is latitude
— Winter, +15°

— Summer, -15°

Solar Array Racking - Performance

Sun Angle

* Sun’s rays should be
perpendicular (90°)

to module
> K vts
« Sun's position a 7
u
moves seasonally rt

+ Ideal year round
angle is latitude
— Winter, +15°
— Summer, -15°

Solar Array Racking - Performance

Sun Angle we,
* Sun’s rays should be = Ar
perpendicular (90°) ee
to module

Sun’s position
moves seasonally
« Ideal year round
angle is latitude
— Winter, +15°

— Summer, -15°

Sun Hours

‘Anchorage, AK Latitude 61.17"
Jan | feb I mar I Apr | may I jun T si T Aug | sep | oct | Nov | Dec | Avg |
Fired Array}
uatasos| 21 | 38 | a7 | 49 | so | a6 | aa | aa | 20 | 11 | os | aa
Tatitude 10 | 22 | 39 | 46 | 46 | as | 46 | 38 | 31 | 21 | 12 | 06 | 30
taasto] 23 [as [as | 43 | 39 | 38 | 34 | 29 | 20 | 13 | 06 | 28
‘Single Axis Tracker |
tetasos | 24 | 46 | 61 | 66 | 66 | 63 | 52 | 38 | 22 | 12 | os | 35 |
Latitude 10 | 25 | as | 61 | 66 | 63 | 61 | 51 | 38 | 23 | 13 | os | 39 |
tatsısl 11 | 26 | 47 se | 60 | 59 37 | a8 | 36 | 23 14 | 06 37 |
‘Dual Anis tracked 11 | 26 | as | 61 | 67 | 68 | 65 | 52 | 38 | 24 | 14 | 07 | 40 |
Key West, FL latitude _24.55°
Jan | feb | mar | Apr | May | Jun | Jul | Aug | sep | Oct | Nov | Dec | Avg |
Fed Array
lata 42] as | se | os | 63 | 60 | 60 | ss | sa
Tatitud as | ss | 61 | 64 | 60 | ss | 56 | 57 | 55
tateass3 [57 | 60 | 60 | 53 [as | 50 | 52 | 53
Single Avis Tracker
uasss| es | 77 | ss | aa | 75 | 75 | 73 | 67
Latitude 6.0 | 69 | 79 | 85 | 78 | 71 | 72 | 72 | 68
uses] | 78 | s2 | 73 | 66 | 67 | 68 | 66
Dual Aas Tracked 6.4 | 71 | 25 | 86 | 81 | 76 | 76 | 73 | 68

Solar Electric Components:

OVERCURRENT PROTECTION (OCP)

This workshop will introduce you to the basics
components of a solar system:
* Overcurrent Protection
~ Breakers and fuses
+ Breaker Boxes
7 Combiner Box
7 DC Load Center
~ ePanel

Overcurrent Protection

(OCP)

+ Overcurrent Protection
— Fuses & Breakers
— Intended to protect wires

— Required between
all components

Overcurrent Protection
(OCP)

>

» Overcurrent Protection
— Fuses & Breakers
— Intended to protect wires

— Required between
all components

Sizing OCP

« Select correct rating
— Amps
— Voltage (including AC vs. DC)
* Oversize Amps by 25%
— Continuous 3 hour
+ Required by NEC for anything running more than 3 hours
— Over-irradiance

+ Before charge controller also need to be oversized an
additional 25% for instances where the sun is shining
brighter than stated in STC.

Sizing OCP

» Select correct rating
— Amps
— Voltage (including AC vs. DC)
* Oversize Amps by 25%
— Continuous 3 hour
+ Required by NEC for anything running more than 3 hours

— Over-irradiance
+ Before charge controller also need to be oversized an
additional 25% for instances where the sun is shining
brighter than stated in STC.
10A x 1.25 (continuous 3 hour) x 1.25 (over-irradiance) = 15.6A

Ground Fault Protection

(GFP)

Detects current flowing
through the grounding wire

— Disconnects solar circuit
Included in grid-tied inverters
Included in some charge controllers
Available for one or multiple circuits

To Charge

Negative
Controller a

From PY ——— Ground

Ground Fault Protection

(GFP)

* Detects current flowing
through the grounding wire
— Disconnects solar circuit
* Included in grid-tied inverters
+ Included in some charge controllers
» Available for one or multiple circuits

To Charge
Controller

Negative

>0.5A

From PV > > Ground

Li PV Breaker Boxes

]

Combiner Box

Pl: Wires multiple strings
in parallel
— Breakers or Fuses
* Transitions wire
into conduit
— For long haul to inside
: + Disconnecting
versions available
— Switch at box or remotely

MNPV4HV DISCO |

DC Load Center

PSDC &
O80C-GFPI2
SCHEMATIC

Outbackpower.com

DC Load Center

4

aE

PV Disconnects:

080C-GFPI2
SCHEMATIC

OCPD between
array and
controller

Outbackpower.com

DC Load Center

PSDC &
SCHEMATIC

À System GFP

Outbackpower.com

DC Load Center

PSDC &
OBDC-GFP2

DC-GFP/
SCHEMATIC

Controller Disconnect:
OCPD between
controller and battery Outbackpower.com

DC Load Center

DC Disconnect:
OCPD between
battery and
inverter

PSDC &
OBDc-GrPr2
SCHEMATIC

se

Outbackpower.com

AC Load Center

* Holds AC breakers
for Inverter output
and AC input
— from grid or
generator
* Bypass breakers to
remove inverter for
maintenance
— Loads run from
AC input

AC Load Center

+ Holds AC breakers
for Inverter output
and AC input
— from grid or
generator
+ Bypass breakers to
remove inverter for
maintenance
— Loads run from
AC input

5000W + 240V x 1.25= minimum 26A Breaker

Critical Loads Panel
Sub-Panel

Breaker
Box

GTBB
Inverter

Critical

Loads
Panel

+ Holds AC breakers
for critical loads
appliances
— well pump,
fridge, lights,...
+ Isolates battery-
based inverter output
from grid
— prevents back-
feeding grid

ePanel or Power Distribution Panel

E-PNL OUTBACK GRID TIE
TETE PARE CRE DE

* Includes AC & DC

breakers

— Breakers for both before
and after inverter

— Some sections may
be prewired
Tags