Hydrogenation of Oils

This presentation covers the need, mechanism and more importantly the Industrial Process used for manufacturing Hydrogenated Oils.

1. Hydrogenation of Oils Prathamesh Kudalkar 13FET1011

2. Necessity for Hydrogenation Hydrogenated fat is basically a substitute to butter fats. High costs of butter fat and its poor storage stability were detrimental factors that led to the investigation of alternative sources of hard fats. This investigation led to the invention of catalyzed H 2 addition across unsaturated sites of oils and fats and was quickly commercialized. C onversion of liquid oils to solid and semi-solid fats having wide spectrum of physical & chemical characteristics of products were thus obtained.

3. What is Hydrogenation? Hydrogenation is a process that reduces unsaturated fatty acid content of triglycerides by attaching hydrogen atoms at the point of unsaturation in the presence of catalyst, usually Nickel. Hydrogenation accomplishes two things-: 1.It increases the melting point of the oil or fat. 2.Resistance to oxidation and flavor deterioration. Hydrogenation process depends on several parameters: Pressure, Temperature, Type of catalyst, Speed of agitation etc.

4. MECHANISM The mechanism involved in fat hydrogenation is believed to be the reaction between unsaturated liquid oil and atomic hydrogen adsorbed on a metal catalyst . It is similar to hydrogenation of alkenes.

5. Mechanism

6. REQUIREMENTS Requirement Hydrogen Dry, As pure as possible (usually >99.8%) Oil Refined , b leached, very low in soap(under 25 ppm )and dry. Moisture-Less than 0.05% FFA-Less than 0.05% Catalyst Reduced Nickel. Concentration-0.01-0.02% (Palladium, Platinum can also be used but avoided due to their high costs)

7. INDUSTRIAL PROCESS

8. INDUSTRIAL PROCESS Oil is pumped in a pressure vessel called an autoclave, converter or hydrogenator . This must be equipped for good agitation, for heating and cooling, and with suitable openings for oil, hydrogen and sampling. Vacuum is applied on the headspace and heating started . Vacuum prevents oxidation of oil when heated Catalyst is weighed into a catalyst mix tank, slurried with a small amount of oil, and when the reaction temperature is reached the catalyst is pumped into the reactor ,mixed and then hydrogen is added to the desired pressure.

9. INDUSTRIAL PROCESS Autoclave allows the hydrogen to accumulate in the headspace above the oil with recirculation provided by vortex action of the agitator. During hydrogenation water is circulated through the cooling coils to counteract the heat of reaction since hydrogenation is an exothermic reaction ,and later for cooling prior to filtration . Course of the reaction may be followed by a decrease in refractive index (RI). After cooling, the nickel catalyst is then removed from the hydrogenated fat by filtration .

10. REACTION CONDITIONS Parameter Condition Temperature 140-250 (Degree Celcius ) Hydrogen Pressure 40-60 psig Agitator Speed 75-150 rpm Cool Water Temperature 10-20 (Degree Celcius ) Cooled Oil Temperature 70-80 (Degree Celcius ) Time 40-60 min

11. Factors Affecting Hydrogenation Selectivity Ratio Trans Content Reaction Rate Temperature Pressure Agitation Catalyst

12. Monitoring End of Reaction

13. Monitoring End of Reaction Technique Used Principle Refractive Index Refractive Index decreases on hydrogenation Iodine Value Iodine value decreases on hydrogenation Melting Point Melting point increases on hydrogenation Peroxide Value Peroxide value decreases on hydrogenation Colour Colour becomes darker on hydrogenation

14. Partial and Complete Hydrogenation Partial Hydrogenation : Partial hydrogenation or brush hydrogenation hardens oils (semi-solid form) but does not make them fully solid During partial hydrogenation,if unsaturated FAs leave the metallic catalyst surface too rapidly (short retention time), the hydrogenation reaction is not complete and the double bonds may be shifted, the cis configuration (kink nature) of unsaturated FAs is converted to trans form (less kink structure) and hence is called trans fatty acid Complete Hydrogenation: Full hydrogenation requires complete conversion of liquid oil into a solid fat at room temperature (22 °C) Fully hydrogenated products are virtually completely saturated and do not contain trans fats

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