I.T.F. presentazione Wave Modified Alcohol Q3-2024 Eng - Process.pptx
christianaccogli
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11 slides
Sep 16, 2024
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About This Presentation
ITF presentation
Size: 1.27 MB
Language: en
Added: Sep 16, 2024
Slides: 11 pages
Slide Content
1 1 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Better Biodegradable Biocompatible CFC Free Conscious Faster HFC Free Safer Environment safe Higher cleanliness Time to Rethink Cleaning!
2 2 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited All parts and pieces manufactured need to be washed in order to remove all the contaminants and provide your customer with perfectly clean products Your Industrial Cleaning Process must: Be Reliable and Efficient Achieve High Specification in all the production phases Be Compliant with International Standards and Norms (i.e. ISO 16232) Reduce Water and Contaminant Residues Market Needs
3 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Choosing and implementing the right cleaning method will allow you to: Improve cleaning performance Rely on an efficient process Reduce environmental impact Be EH&S compliant Improve operator safety and environmental safety Choose the Right Cleaning System
55 4 4 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited No need to monitor surfactants and builder concentrations during the cleaning process High evaporation assures low energy consumption and residue-free drying CFC free (chlorofluorocarbon free), Halogen free, PCE, TCE, MC, HFC, HFHC and nPB → No EH&S Issues It cleans better, faster and more efficiently than any water based machines - High standard on polar and non-polar contaminations Effectively remove non-polar contaminants and water-based contaminations No additional chemicals are necessary to achieve high-quality results Internal cleaning agent distillation process to get: → Consistent cleaning quality → Longer solvent lifespan → Lower lifecycle costs Modified Alcohol Cleaning Systems
55 5 5 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Modified Alcohol Cleaning Systems PLUS Vacuum Assisted Process Low operator exposure Eco-Friendly Complete real dry part Low solvent consumption and costs High Degreasing Power Similar to chlorinated solvents used for a strong degreasing phase Low Toxicity and Ecotoxicity Evaporation with no residues Compliant to EH&S norms and 2002/95/CE Residue-free drying
55 6 6 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Modified Alcohol Cleaning Systems PLUS Biocompatible according to DIN ISO 10993-5 Biodegradable and Low VOC emissions Water-free Excellent cleaning power on mineral oils, water soluble oils and coolants, fats and oils Non-corrosive and non-flammable Remove water from metal surface with no need of stabilizers Highly distillable and recoverable
55 7 7 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Modified Alcohol Cleaning Systems High accuracy cleaning for pieces with complex geometries and shapes Rust prevention and protection Contaminants Removal and Extraction PLUS Solvent Re-use Continuous Distillation No Chemicals wasted Low Surface Tension Corrosion and Pollution Energy consumption
55 8 8 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Modified Alcohol Cleaning Systems Turned and Precision Mechanical Parts Printed Metal Parts Molded Part Die-cast and precision-cast parts Sintered and Hydraulic Components Taps, Fittings, Valves, Heat-Exchangers Medical Parts and Prosthesis Cooking and Household Items Pollutants Organic and non-organic contaminants Polar and non-polar contaminants Oil (whole and emulsions), lapping oils, polishing pastes, waxes, shavings, powders and particulates, greases, footprints, earth and foundry sands, salts From treated metal and non-metal parts, simple or morphologically complex D AVP AVZ Steel Stainless Steel Cast Iron Aluminum Brass Copper Ergal Plastic CLEAN REMOVE
9 Medical Industry Cannula Orthopedic Implants Instruments and Tools Spine Implants Precision Cleaning Mechanical parts Aircraft - Aerospace Automotive Watch, Jewelry, etc... Precision Optics Lenses, Eyewear Mirrors, Glass Prisms Masks, Etc. Coating Industry PVD - PACVD Decorative Carbide Tools Automotive Parts Photovoltaic Electronic and industrial plastics Glass products Photovoltaic Cells & Wafers Fingerprints removal Various Applications Difficult/ Challenging Parts to Clean Aero Engine components Gas Turbine components Injection system components Precision mechanics - Automotive & Aerospace - Medical & Dental - Electronics - - PVD Pre-Treatment - Pre-Degreasing - Laser Welding - Friction Welding - Gluing - Galvanic - Applications Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited
55 10 Water separation, with manual or automatic discharge Oil separation from the solvent, with manual or automatic discharge Continuous solvent distillation, also when cleaning operation in place Vacuum operation of each part of the system Sludge stripping distiller Ultrasonic transducers for cavitation in immersion Double washing liquid storage tank Double vacuum pumps to create the required vacuum regime Total solvent filtration at each cycle Chips drying and deodorizing before emptying/ cleaning by the operator Hermetic washing/ solvent charge/ discharge system Vacuum drying Siemens PLC for managing all the operating parameters of the plant cycle Siemens HMI with continuous indication of system status Remote connection for ethernet remote assistance Complete integration possibilities within Industry 4.0 10 Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited Process Advantages
Air Blasting Air Peening Shot-Peening Wheel Blasting 11 Solvent cleaning m/c Aqueous Cleaning m/c Assembling Systems High Pressure deburring machines Conveyors and line automations integrated in surface finishing plants Property of I.T.F. - Only for confidential use. Disclosure, copying and distribution prohibited www.itfcorporation.com --- [email protected]