Industrial training presentation

This a short presentation regarding with the industrial I've done at Shell Refining Company, Port DIckson.

1. By : Muhamad Farhan Bin Osman Department : Electrical Engineering SRC Supervisor : Mr. Anantha Rao Unikl Supervisor : Dr. Aizat Faiz bin Ramli Student Industrial Training Presentation

2. 1 2 3 4 5 6 OBJECTIVES COMPANY OVERVIEW WORK EXPERIENCE DEPARTMENT PROJECT TITLE CONCLUSION Contents

3. To provide an overview about Shell Refining Company (FOM) Berhad To emphasize the challenge, skills and experience acquired during training period. To emphasize project title during training. O bjectives

4. Company overview

5. MAIN BUSINESS Downstream Refines crude oil and markets lubricants and other Petroleum products. Has over 950 stations across Malaysia Lubricants market leader in Sabah and Sarawak

6. To be the top performing and most admired refinery in Asia To continuously deliver shareholder value by: Manufacturing and supplying oil products and services that satisfy the needs of our customers Constantly achieving operational excellence Conducting our business in a safe, environmentally sustainable and economically optimum manner Employing a diverse, innovative and results-oriented team motivated to deliver excellence VISION MISSION

7. SAFETY REGULATIONS

8. REFINERY PRODUCTS Gasoil / Diesel Sulphur Jet Fuel/ Kerosene/ Avtur Naphta Propylene Liquefied Petroleum Gas (LPG) Mogas / Gasoline/ Petrol

9. 3 methods in transporting the products : Single Buoy Mooring (SBM) Jetty Facilities Lorry Lorry Product Transportation

10. BRIEF HISTORY 1963 New Hydroskimming Refinery(CD no. 1) with a capacity of 20kbbl/day 1967 Debottlenecking increases capacity up to 30kbbl/day 1974 Addition of new Hydroskimming Refinery (CD no. 2) increases capacity up to 75kbbl/day 1982 Platformer II Mogas trebled 1988 Debottlenecking increases capacity up to 90kbbl/day 1991 New jetty added 1993 Debottlenecking increases capacity up to 105kbbl /day 1999 Shell completed a RM 1.4 billion investment in a Long Residue Catalytic Cracking (LRCC) complex which increases capacity up to 125kbbl/day 2013 Invested Rm850million on a new diesel processing unit “ Hijau ” which is one of three Entry Point Projects

11. PLANT OVERVIEW PU1 Inplot Offplot Complex 1 Complex 2 Oil Movement Jetty PU2 LRCC HIJAU SRCPD

12. REFINING PROCESS 1 2 3 4 5 6 CRUDE OIL DISTILLATION REFORMING/PLATFORMING HYDROPROCESSING CATALYTIC CRACKING UNIT SECONDARY TREATING 7 BLENDING 8 PRODUCT DISTRIBUTION CD1 CD2 LRCC HIJAU } } } }

13. Department

14. Engineering : Ensure the electrical installation and equipment are design, control, operate and maintain in a safe and reliable manner Maintenance : Any activity that carried out on an asset in order to ensure that the asset continues to perform its intended functions, or to repair the equipment Scope of electrical maintenance include design integrity, distribution system equipment/protection integrity, hazardous environment equipment election/ installation/ inspection and maintenance, and lightning and static electricity protection . Electrical

15. Work Experience Troubleshoot system/equipment failure Site visit switch board to know what alarm triggered (Overload/Short circuit/Earth fault/fuse blow/phase fault). Suitable tools used during troubleshooting. Replace or repair failure equipment. Joined with maintenance team in workshop Service, testing and setting parameter for the motor operated valve. Service and testing induction motor (overhaul). Troubleshoot and setting parameter for motor starter panel (DOL) failure . No load test and vibration test for induction motor. Suitable tools used during service and testing . Routine inspection Generator (Test run, physical check, health check). Uninterruptible Power Supply (Monitor reading). Grounding system :- tanks, switchboard, plant ( Megger test). Cathodic Protection system (Monitor reading). Battery charger unit (Health check). Site visit with engineers Increase knowledge about process flow in site. To figure out the solution for any problem. Solve engineering calculation Apply theories learnt during studies Voltage Drop Calculation Circuit Breaker Sizing Thermal Overload Relay Protection

16. Example of Diesel Generator and its components.

17. Example of Induction motor and its components

18. Direct online motor starter diagram Example of motor starter panel

19. Project title Location Bullet tank (vessel) for V-2906, V-2907 and V2908. Work done Replace the old TR unit with a new unit. Cable out and cable in. Replace circuit breaker and cable. Pre commissioning (tuning process) – need to achieve standard criteria. Commissioning – the potential reading achieved the criteria (protected). The transformer unit for cathodic protection system working well for this three vessels. The potential reading were successfully achieved – protected structure. This project was done with a guidance from my supervisor and helped from vendors. Installation Transformer Rectifier Unit for Cathodic Protection system Result

20. Cathodic Protection System Simple impressed current cathodic protection system. A source of  DC electric current is used to help drive the protective electrochemical reaction.

21. Event Partipation Joined SRCPD Futsal Carnival 2016 under Maintenance team. Won 3 rd place. Involved in Community Engagement Event as a committee member. Involved in Shell Safety Day 2016 as a committee member.

22. Conclusion Students are given theoretical knowledge about electrical engineering during in the class, hence in the industrial training, students are being exposed to the real job of scope. Here, we learned how to apply the theoretical knowledge that we have during working. It is a very good experience to have a lot of knowledge and skill during the training session. By combining both knowledge, students are well prepared for the real jobs.

23. Q & A