Integrated Architecture Value - Customer Presentation.PPTX

Integrated Architecture by ROckwell Automation

1. Integrated Architecture® Value KRIS DORNAN – WINTER 2024

2. Is the group responsible for process automation applications within your organization also responsible for the following complementary automation applications? Four in five respondents (79%) said that the group responsible for process automation applications was also responsible for safety systems , while three in five (59%) were also responsible for discrete logic . 65% of those who’s organizations don’t have an integrated approach said they their organization would benefit from the approach . Base: All respondents (n=181). Process Automation Application Responsibilities Base: Respondents who said “No” to using complementary applications (n=34). Do you believe that your organization would benefit from a more integrated approach to process automation and discrete-logic/safety-system applications? Why or why not? (Open Ended)

3. Write-in Comments Do you believe that your organization would benefit from a more integrated approach to process automation and discrete-logic/safety-system applications? Why or why not? (Open End) No, w e have had our process analyzed by BMW engineer and no further automation is possible in our process. Not currently at our facility. I think the processes would be more efficient. Yes. AI is coming. None Likely. Cost overshadows some integration concerns in my organization. Yes, communicating with existing processes, space constraints and safety seem to be secondary considerations when approached with solutions. Already have an integrated approach Not sure. Would have to see how it applies Yes, because it would resolve shortfalls in the system. Yes. Better/more consistent functionality. Yes, anything that can help streamline the whole process and make it food and employee safe. YES Yes - we must upgrade Not currently. There are several reasons that can't be described here but few are: small batch process, not enough infrastructure ready, Not sure. More research is needed No, I don't think so At this point it is unknown. Older machines must be upgraded with safety systems No. We are a small company and can't justify the investment currently. Yes, the integrated approach would benefit my organization and would be more efficient Perhaps. Some is outsourced. Sometimes coordination and responsibility are a bear to work through as not everyone is on the same page. Yes, it would quicken processes and reduce repetitive movements. Yes, it will help remove much of the burden placed on individuals, and potentially remove mistakes Process automation would help with decreasing human errors Stream line of costs I think It would be beneficial, but since I don’t really know much about, I’m not sure Yes, with the shortage of people we have to look for automation for our future. YES, BECAUSE BOTH SYSTEMS ARE INTERELATED Yes. If an organization wants to control the process simultaneously, the Best decision is to use it Yes. I think it will help us save money in the long run Not currently. There are too many variables in the process. Integrated would be beneficial when it is done with a total system compatibility and would most likely impact startup cost. I'm not sure

4. These are the biggest challenges that we hear from customers Addressing workforce & skills shortages Improving efficiency Reducing cybersecurity risks Building flexible equipment Gaining better business insights faster

5. Addressing these challenges requires a more integrated approach Cybersecurity Power Safety Process From components and islands of automation To a unified , system-wide approach Motion Batch Different Tools Fragmented Workflows Siloed Data Consistent Tools Unified Workflows Connected Data An integrated approach across industrial applications

6. Plantwide Control – Yielding Simplification, Efficiency and Lower Total cost of ownership Integrated Architecture® Conventional Approach // Value of Integrated Architecture® Motion Process Safety Multiple Processors Multiple Software Packages Different Programming Languages Multiple Engineers & Maintenance Motion Servo IF A>B THEN F = B * C / D; END_IF; Common Software Package All Language Support Logix Scalable Processors Cross-Trained Personnel IF A>B THEN F = B * C / D; END_IF; =

7. Using Modern Technology to ACCENTUATE core value Integrated Architecture® Conventional Approach // Value of Integrated Architecture - TODAY Motion Process Safety Multiple Processors Multiple Software Packages Different Programming Languages Multiple Engineers & Maintenance Motion Servo IF A>B THEN F = B * C / D; END_IF; Common Software Package All Language Support Logix Scalable Processors Cross-Trained Personnel IF A>B THEN F = B * C / D; END_IF; < Digital Technology Security Edge / Cloud + Modern Technology Modern Language Support Digital Tools More Productive Personnel Edge/Cloud Enabled Devices / SW

8. This is exactly what Integrated Architecture® delivers: Unified control and information across disciplines Integrated Architecture® Standard design framework Single control platform Interoperable, secure connectivity Control Networks Smart Devices HMI System Design Data & Analytics

9. Get to know the Integrated Architecture® portfolio Integrated Architecture® Standard design framework Single control platform Interoperable, secure connectivity Optix Kinetix® / PowerFlex ® Logix I/O Stratix®

10. Integrated Architecture® provides a holistic approach to control, design, cybersecurity and intelligence System-wide intelligence Standard design framework Optimize operations across systems by harnessing AI and contextualizing a seamless flow of data Streamline workflows with a modern design and development environment that spans disciplines Integrated control Unify processes with multi-discipline control enabled by a scalable automation & information infrastructure Secure data & information Create a more resilient industrial environment with secure network connectivity and monitoring across applications

11. Key Benefits Improve efficiency Shorten training times Reduce labor intensity Minimize safety risks Boost productivity Speed time to value Components that are integrated by design A comprehensive portfolio eases integration with components that are designed to easily integrate with each other. Standardized control across disciplines Common components, tools and code enable workers to be quickly cross-trained to operate and maintain different machines and equipment. Productive safety solutions Unified safety and motion control along with features such as safe speed and safe direction help protect personnel from hazards and improve productivity simultaneously. Integrated control Unify processes with multi-discipline control enabled by a scalable automation & information infrastructure

12. Imagine your safety and motion applications worked together in unison and integrated easily with your performance dashboards. Maintenance doesn’t have to involve removing physical barriers to access machines and equipment. Instead, you can slow down machines to a speed that allows maintenance workers to get the job done safely. With better visibility, you can proactively address safety issues before they stop operations. Improve safety and productivity simultaneously With Integrated Architecture®, you can prioritize safety without sacrificing efficiency

13. Key Benefits Reduce labor intensity Shorten project timelines Reduce application complexity Improve Efficiency Speed time to market Consistent user experience Reusable code libraries and a common design environment across a broad range of disciplines streamline workflows for improved efficiency. Accelerated Design Code management software and libraries enable engineers to configure new equipment without manual, custom integration. Generative AI tools speed the coding process. Reduced design risk Save time and build better systems with virtual commissioning. By creating digital representations of your designs, you can validate, test and optimize as you go. Standard design framework Streamline workflows with a modern design and development environment that spans disciplines

14. Digital Engineering Virtual Commissioning Design, test, validate, & commission machines before they go into service Throughput Analysis Optimize throughput with real-time 3D simulation of dynamic processes Machine Prototyping Easily design and build next-generation machines with confidence Operator Training Systems Reduce risk by training workforce in a safe, virtual environment

15. Virtual Controls Testing Mitigate risk to your project schedules -- and add flexibility Deadline The reality The plan With virtual commissioning Design Manufacture Commission Controls Testing Design Manufacture Commission Controls Testing Design Manufacture Commission Controls Testing Operator Training

16. Imagine you had a standardized code library of proven , tested content for control and information systems development...how much time could you save?  Generative AI tools can help you create designs, content ideas and code, speeding the process Since the same design platform is used across control systems, the same skill sets can apply more broadly Built-in compliance with industry cybersecurity and safety standards  can streamline development  Develop a machine without starting from scratch With Integrated Architecture®, system design and configuration become faster, easier and less risky

17. Key Benefits Increase resilience Improve flexibility Boost scalability Reduce cybersecurity risks Ease compliance Flexible connectivity Standard Ethernet and communication protocols—including OPC UA and CIP™ —enable secure interoperability for seamless data flow between all solutions, regardless of vendor. Continuous monitoring and improvement Threat response, network activity monitoring and system recovery support can help you improve cybersecurity defenses and keep operations running smoothly. Create a more resilient industrial environment with secure network connectivity and monitoring across applications World-class cybersecurity Cybersecurity architecture aligned to rigorous global standards—coupled with access control and policy management tools—help confirm your data and assets are better protected. Secure data & information

18. Key Benefits Reduce maintenance time Ease compliance Improve decision-making Improve sustainability Boost efficiency Reduce labor intensity Actionable insights Achieve your business objectives faster and improve sustainability by using reporting and analytics tools to gain actionable insights on metrics like energy usage and efficiency. Predictive recommendations Drive better business outcomes and pave the way for autonomous operations to come with AI-powered insights that provide prescriptive guidance for optimizing industrial processes. Contextualized information Provide operators with easy access to detailed equipment diagnostics when and where they need them so they can quickly fine-tune processes and identify equipment issues. System-wide intelligence Optimize operations across systems by harnessing AI and contextualizing a seamless flow of data

19. Imagine you could access detailed diagnostics from across different systems, all in one place. How could this change your approach to solving issues?  You review energy usage data and find that several pumps are using too much power Easily accessible diagnostic information allows you to quickly identify the root issue, instead of having to hunt through different systems for the relevant data As a result, the pumps can be fixed faster and run more efficiently sooner, reducing overall energy usage Example: Reducing energy consumption Enable a seamless, secure flow of data across industrial operations With Integrated Architecture®, it's easier to access the right information when and where you need it

20. Comprehensive portfolio of proven technology Support and expertise from partners across the globe Why Integrated Architecture®? Consistent operational experience with contextualized data across your plant floor True plug and play experience with components designed to work together across disciplines