Introduction to Industrie 4.0

This presentation provides an introduction to the concept of Industrie 4.0 for college students.

1. Industrie 4.0 Marc-André Léger

2. Industrie 4.0: Fourth Industrial Revolution SOURCE: SIEMENS AG

3. Key concepts of Industry 4.0 Industry 4.0 is the paradigm of connecting different kinds of physical devices enriched with embedded electronics to a network or internet, so they interact, man to machine of machine to machine, facilitating IT-enabled mass customization in manufacturing. Transformation of manufacturing processes with the help of IoT platforms into cyber-physical systems that are increasingly adaptable, digitalised , interconnected and demand-driven, process to allow for customized, personalized and high-quality products. For Industry 4.0 production, it is essential to implement both the horizontal and vertical integration of the value network and the production inside the factory. Adolph, Lars, et al., 2016

4. Industrie 4.0 SOURCE: CAPGEMINI

5. https://www.slideshare.net/TheBostonConsultingGroup/sprinting-to-value-in-industry-40

6. Industrie 4.0 six design principles

7. Interoperability Interoperability : the ability of CPS, humans and Smart Factories to connect and communicate with each other via the  Internet of Things  and the  Internet of Services Connection of CPS, people and manufacturing systems Collaboration IT and OT convergence IoT and People Standards, protocols and connected data

8. Virtualization Virtualization : a virtual copy of the Smart Factory which is created by linking sensor data with virtual plant models and simulation models Virtual representations and copies Sensor data and contextual data Context-aware information Digital manufacturing and plant models Simulation models and digital twins

9. Decentralization Decentralization : the ability of CPS within Smart Factories to make decisions on their own Autonomous and semi-autonomous decisions Intelligence towards the edge The cyber-physical system as a decision maker Human/machine element in planning and deciding Ubiquitous decentralization from manufacturing to warehousing and logistics

10. Real-Time Capability Real-Time Capability : the capability to collect and analyze data and provide the insights immediately Real-time data for real-time economy Immediate collection and analysis to obtain desired insights Fast data for flexibility Focus on decisions Preventive/predictive maintenance

11. Service Orientation Service Orientation : offering of services (of CPS, humans and Smart Factories) via the  Internet of Services Cyber-physical systems supporting people As-a-service-economy Personalization and value-added with focus on customer Internet of services New service models

12. Modularity Modularity : flexible adaptation of Smart Factories for changing requirements of individual modules Replacement or expansion of individual models as response to changing needs Customer-centricity Flexibility and agility Planning for the unpredictable Dynamic environment: capabilities for swift changes

13. Industrie 4.0 Smart Factory SOURCE: CAPGEMINI CPPS = CYBER-PHYSICAL PRODUCTION SYSTEM M2M = MACHINE-TO-MACHINE

14. Industrie 4.0 Smart Factory SOURCE: ROLAND BERGER STRATEGY CONSULTANTS

15. Industrie 4.0 Supply Chain SOURCE: CAPGEMINI RAW MATERIAL SUPPLIER LOGISTICS LOGISTICS MANUFACTURER CUSTOMER END USER LOGISTICS SUPPLY CHAIN:

16. Some Industrie 4.0 Technologies Digital workflows and platforms End-to-end (E2E) process management Smart, autonomous assets Human interaction Logistics systems across the networked industry Big data 3D printing & virtualization New digital business models SOURCE: PROF. DR. ANDRÉ LUDWIG

17. Soon Everything Will Be Smart SOURCE: PROF. DR. ANDRÉ LUDWIG

18. Connected Devices Projection 2003 2010 2015 2020 500 Million 12.5 Billion 50 Billion 25 Billion Connected Devices Connected Devices Per Person 0.08 1.84 6.58 3.47 World Population 6.3 Billion 6.8 Billion 7.6 Billion 7.2 Billion More connected devices than people (Conservative) 2008 SOURCE: CISCO

19. Information is changing the world

20. Smart Buildings Internet AC power sub-meters Outdoor temperature Temp, Hum., Light, CO 2 sensors Relay nodes Routers Gas/Water sub-meters Dashboards SOURCE: CISCO

21. Smart Manufacturing Supply Chain Distribution Center Customer Business Systems, ERP Smart Grid Smart Factory Dynamic plant configuration, readiness Dynamic product configuration Dynamic inventory minimization SOURCE: ROBERT GRAYBILL