Loss Management for garment and apparel!

Loss Management for control efficiency garment apparel

1. Loss Management 2nd Seminar 10/02 Rohmad Hartanto 32 Div

2. General Loss Yarn 10 % - 15% Raw Material 15 %-20% Weaving 8% - 10% Dyeing 7% - 8% Garment 2%-3%

3. Simulation In order to ship 1.000 Pcs of Garment Item Output Input Raw Material 1.368 Mtr /Kg 1.641 Mtr /Kg Yarn 1.190 Mtr /Kg 1.368 Mtr Weaving 1.082 Mtr 1.190 Mtr Dyeing 1.002 Mtr 1.082 Mtr Garment 1.000 Pcs 1.002 Mtr 20% 15% 10% 8% 2%

4. Garment Loss

5. Work flow MD Issued PO base on yy Costing (SAP) MD chase fty to share Intelocut and cutting report in every KP/PO MD give YY to fty + allowance base on intelocut MD Adjust YY in the next PO base on intelocut + allowance

6. Key Point to control YY Adjustment of consp from FBO During OTM with supplier, pls mentioned the settlement for fabric overpoint & minimum qty allowed in every roll. Monitoring the cutting report and checking the deffect panel percentage

7. THANK YOU