MACHINERIES USED IN FISH MEAL PLANT.pptx

MACHINERIES USED IN FISH MEAL PLANT.pptx

1. MACHINERIES USED IN FISH MEAL PLANT

2. FISH MEAL Fish meal is a kind of fish protein concentrate widely used as animal feed ingredient. It is processed as high quality fish powder by processing the fish residue or whole fish.

3. Fish meal production procedures

4. Equipments used Fish cutting machine Screw conveyor steam cooking machine Oil-water separator machine Chain-drive steam drying machine

5. Crushing machine Drum cooling machine electric control cabinet

6. FISH CUTTING MACHINES To cut the big whole fishes and fidh head into small pieces with a size of less than 5cm,improving its efficiency MACHINE FEATURES: Single shaft structure with the control of opening and closing the cover lip . The serrated cutter is made of abrasion-proof alloy steel, so they are durable; the machine frame is made of carbon steel; its body case is made of stainless steel . Low noise, high efficiency; automatic cleaning; compact structure to prevent polluting environment.

7. FISH CUTTING MACHINES

8. Screw Conveyor Application: To convey the powdered, granular and pieced, etc. unconsolidated materials to the designated position for the next-step process. Screw Conveyor Features 1.Made of carbon or stainless steel; simple structure and good leakproofness . 2.Available for charging and discharging of multiple-spots.

9. Screw Conveyor

10. Steam Cooking Machine Application Stew the raw material for curing, sizing, and solidification . Steam Cooking Machine Features 1.Automatic control of charge-in to ensure an even and continuous stewing. 2 . Complete the stewing by filling the steam into the jacket, 3 . Powered by an electrodeless speed-adjustable motor, regulating the rolling speed of the principal axis to meet various processing requirements for different fishes of different sizes and different seasons

11. 4. The sealing device on both ends of the main axis with automatic adjustment and compaction avoids steam boiler leaking. 5. Steel base makes its installation changeable and flexible; stainless steel clad heat-preservation cover and observation cover makes it corrosion-resistant and serviceable.

12. Presser Machine Application To process the stewed fishes for degreasing and dewatering to get press cake, and the wet sterilized animal bone and meat, kitchen waste also can be pressed by this machine. Presser Machine Features 1.Screw press: applicable to processing various highly-humidity materials for dewatering, and animal materials for degreasing with high efficiency . 2.Different compression ratio: designed according to different raw materials to reach a optimal moisture and fat removing . 3.The motor of excitation speed-control: regulating the rotation rate according to different materials to guarantee the best pressing effect . 4.Double-shaft pressing: the 2 screws have contra rotation against each other; the main axis can be single or double shafts design as required by the output.

13. 5.Trough-shaped rack bottom for collecting the separated fat and water . 6.steel main axis, welded screw blades, stainless steel screen, and outer cover, so it is corrosion-proof, abrasion-resistant and durable. 7.Reasonable fully-enclosed design, nonleakage , low energy consumption and easy maintenance

14. Oil-water Separator Machine Application During pressing operation, there are oil and water squeezed, the machine is to separate oil and water to get fish oil by static sedimentation after the press process . Oil-water Separator Machine Features stainless steel outer casing, durable enough to serve a long working life. 2 . Equipped with the sight glass to observe oil-water separation; with the heating coil pipe to prevent oil from solidification; with outlets for discharging oil and waste.

15. Chain-drive Steam Drying Machine Application It is a kind of high-efficiency conducting drying equipment with continuous operation, used for drying press cake 1 . It is working by steam heating to complete the drying process. The steam is getting through the outer jacket and main-axis coil pipes to expand the heating area to do high-efficiency drying with low energy cost . 2 . An automatic draining system to recover the steam condensate to save energy cost and water. 3.Stainless steel exhaust hood and pipeline, high corrosion resistance and long service life . 4. This drying equipment has to be outfitted with a boiler to produce steam.

16. Crushing Machine Crushing Machine Application It is to crush the dried material for the powdered or granular end product . Crushing Machine Features 1.Multi-use : it is a kind of hammer mill equipment. Other than the process for fish powder, it also can be used to crush agricultural materials, such as branches, bark, corn stalk, peanut shell, dry grass, cotton stalk, etc. as well as medicine materials and industrial materials, such as Chinese medicinal stuffi quartz, coal, wood, etc

17. . 2.High efficiency, reliable performance, simple structure, easy operation and maintenance . Crushing Machine Structure: it consists of the feed hopper, rotor, sieve, feed delivery pipe, etc. and the feed storage bin or bag can be equipped as required.

18. Crushing Machine Working Principle 1 . The material enters into the crushing chamber and is crushed by the blow of high-speed hammer rotating . 2. With the function of the air current, the crushed materials are moving along the outer edge of the rotor and having a continuous friction against the hammer, toothed plate and sieve, then they are powdered . 3. Under the centrifugal force of the rotor and the suction force of the draught fan, the powdered end product is delivered to storage bin or bag through the sieve.

19. Crushing Machine

20. Drum Cooling Machine Application For cooling the dried powdered Cooling Machine Performance 1.Rotary cooler: after the material entering into the cooler, the material has a full access to the air cooling medium under the effect of the draught fan, and the counter-current method is employed for cooling. 2.Double-section structure: the front section is for cooling, and the back section is for screening. 3 . The end of the fan is connected with a dust remover. 4 . Even and full cooling result; stable operation; long service life.

21. Electric Control Cabinet The electric control cabinet is to conduct the operation of the whole production line with reliable performance, and it has a front door to facilitate working observation and maintenance.

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