Manual de Banco de prueba-Espanhol-EPS-708-pptx.pdf

Nelson695201 217 views 76 slides Jun 08, 2024
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About This Presentation

Manual banco de prueba bosch EPS 708


Slide Content

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Bancode Test Diesel EPS 708
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1
Bancode Test Diesel EPS 708

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2
Nombre:
_______________________________________________
Período:____________________________________________
Local:________________________________________________
Instructor:
______________________________________________

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3
Contenido
EPS 708
Rail2500 bar
Kits de testpara CP1 K, S e H e CP3.x
Kits de testCRI, CRIN
InovacionesdelSoftware

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Características delEquipo
Railpara 2.200 bar.
Mediciónelectrônicadelvolumen.
Sistema de refrigeraciónintegrado.
Ajuste electrônicodelflujode presiónentrada, retorno y
lubrificación.(Com Kit de lubrificación).
Montagesimples delacople de accionamientodela
bomba, por dispensar elprotectorde laminas.
Tapa de protecciónpara evitar arremesode piezassueltas.
Monitoramento electrônicopara indicaciónde losintervalos
de ISO 4113 yfiltro do EPS 708.
Diagnóstico electrônicoque apuntaelmomento decambio
de filtro.
Mediciones= KMA
Puntosde mediciones:
VL = Plena carga.
LL = Ralenti.
VE = Préinyección.
EM = Emisiones.
GeneracióndelCódigo
Ima.

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Aplicaciones
5
Componentes que puedemser testados en
elEPS 708.
CP1 K, S e H
CRI, CRIN
Componentes que no puedemser testados
enelEPS 708.
CP2 ,CPN2, CB 28
Componentes que no hacenparte del
Sistema Common Rail.

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Mangueiras y tubos para 2.500 bar
6
1 683 345 051 M14x1.5/M18x1.5
•1 683 345 052 M12x1.5/M18x1.5
•1 683 345 053 M16x1.5/M18x1.5
1.Conjunto 1 687 016 064
2.Conjunto 1 680 750 122 linea270°
3.Conjunto 1 680 750 121 linea180°
4.Conjunto 1 680 712 324 mangueraM16x1.5/M18x1.5
5.Conjunto 1 680 712 325 mangueraM18x1.5/M18x1.5
3
2
1
5
4

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Tubos ManguerasyConexiones
7
IMPORTANTE!
Lasmangueias debemser sustituídascada três años
par de apriete20 a 35 Nm.

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1.Puertade conexiones de USB
2.Monitor
3.Espaciolibre
4.Mouse
5.Teclado
6.Botónde emergência
7.Impresora
8.Llavegeneral
9.Tapa delcomputador
10.ConexiónNetwork
11.Toma 220V / 200 W
1
2
3
4
5
6
7
8
9
10
11
OBS.: Despuesde apagar Windows,
aguarde 60s para apagar laLlave
general.

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Conectores Hidráulicos y Eléctricos
9
3
8
4
5
7
1
2
6
1
0
1
1
9
1
2
1.Entrada de aceite ISO enlabomba (con
ajuste automático.)
2.Retorno de bomba (conajuste
automático.)
3.Coletores de retorno de losinyectores.
4.Coletores de caudal de losinyectores.
5.X27 Alimentacióneléctrica delmódulo de
excitaciónde losinyectores.
6.Base deldispositivo restrictorde retorno
(CRI Piezo.)
7.Retorno para eltanque.
8.Puntode fijacióndelMult-Clamping.
9.Rail.
10.X26 RailRDS ( sensor de presión).
11.X25 RailDRV ( válvulas de controlde
presión).
12.X24 CP ZME/EAV (M-propy EAV)

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Componentes EPS 708
10
1
2
4 35
1.Motor eléctrico
2.Câmara de captaciónde
caudal
3.Refrigerador
4.Sensor de temperatura
5.Convertidorde frequência

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Componentes EPS 708 (Atraz)
11
4
3
5
1
2
1.Sistemas Hidráulicos
2.Sistema Eléctrico
3.Gabinete Electrônico
4.Tanque de aceite ISO
5.Refrigerador

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Refrigeracióndelaceite ISO 4113
12
1.Drenagede aceite ISO de deposito del
banco de test
2.Sensor de nível
3.Sensor de temperatura
4.Tanque de aceite ISO concapacidadpara
50 Litros.
5.Filtro
Observações:
•La refrigeracióndelaceite es realizada
através delflujodelliquido refrigerado, que
vieneatravés de untubo adentro deltanque.
•El bajo nível de aceite eneltanque
interrompe elfuncionamientode lasbombas
de combustíble.

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Marcador delnível delaceite ISO
13
El sensor de nível de aceite registra el
nível mínimo y máximo
Nível ideal de trabajo

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Acesóriopara Lubricación
14
Conjunto de lubrificación1 687 001 931, acesório
necesáriopara testde bombas de alta presión
lubricadas conaceite lubricante.

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Componentes delRail
15
El Railes desarroyadopara 2.500 ellimite máximo de
trabajopara lasDRVses de 2.200 bar.
1.DBV (Válvula de seguridad).
2.Conexiónde retorno da válvula de
segurança.
3.Entrada de alta presiónenelrail1
16x1.5
4.Entrada de alta presión2 M16x1.5.
5.Pré-rail
6.Salídade Railde alta presiónpara el
distribuidor M18x1.5 de losinyectores.
7.DRV (Válvulas de controle da pressão)
8.Salídapara Enfriamientode água.
9.Sensor de temperatura
10.Flujode retorno de lasDRVs.
11.RDS Sensor Principal.
12.Entrada de água refrigerada.
13.E Conector eléctrico
14.RDS( Sensor da presióndelRail)
1
2
3
4
6
7
8
9
10
11
12
13
14
5

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Componentes delRail
16
1
3
4
5
2
6
7
1.DBV (válvula de seguridad)
2.RDS (sensor de presiónauxiliar)
3.Pré-rail
4.Tuercade unionpré Railal Rail
principal.
5.Railprincipal
6.Sensor principal
7.Filtro 1 687 012 144 (2x)
Tenemos2 sensores de presiónenelrailRail: (6) sensor principal, (2) sensor auxiliar. Los dos
juntos monitoram lapresiónque no puedeultrapasar20 bar de diferencia entre elprimeroy
segundo sensor. Variacionesde presiónsuperioral valor especificado, elEPS 708 aborta elteste.
La válvula de seguridadesta ajustada para abrir 2.750 bar +/-200 bar.

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Montagede lalineade baja yalta presión
conexiones electricasyhidráulicas.
17
2
1.X24 -CP ZME (M-prop) /
DRV / EAV
2.X25 -DRVsdelRail
3.X26 -RailRDS (sensor de
presióndelRail)
4.Lineade presión2.500 bar
5.Retorno para eltanque
6.Alimentaciónde labomba
7.CP Bomba de alta presión
17

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Posiciónde montagede losconectores
18
1-Soportepara elcableadaptador.
2-No ocupado X10.
3-No ocupado X9.
4-No ocupado X8.
5-Conexiónpara eldispositivo de retorno X7.
6-Conexíónpara elcableconector delCRI Piezo.
7-Conexiónal tierra.
8-Conexiónpara elcableadaptador para CRI con
válvula magnética X5.
9-Interface X4.
10-No ocupado.
11-Conexiónde alimentaciónde tensiónX2.
12-Conexiónde alimentaciónde tensiónX1.
Módulo de excitaciónde los
inyectores

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CRI/CRIN848H -Clamping para CRI
19
1
2
3
5
6
7
8
1
9
10
1.Fijadorajustáble
2.Guia delfijador
3.Base de apoyo
deslizante
4.Anillode apoyo
5.Câmara de inyección
6.Palanca tensora de la
câmara de inyección
7.Resortetensor
8.Base de fijacióndel
resorte
9.Parafuso de aperto
10.Placa adaptadora
4

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CRI/CRIN848H –Informaciónpara armar
20
1 2
3 4
5 6
Adaptador A3I
1.Adaptador antiguode testpara el
Kit CRI 846 e EPS200
2.Adaptador y soportepara
CRI/CRIN848H
3.MangueraAzul 1800 bar
4.Mangueraroja 2500 bar
5.Números máximo de inyectores
para test
6.Tensiónde trabajo
OBS.:Debidoal alto volumende labomba de
alta presiónes posíbletestar quatro inyectores
CRIN por vez.

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Multi Clamping CRI/CRIN 848H
21
1
2
3
6
1.Acionador de labase de apoyodo
inyector
2.Guia delfijadordelinyector
3.Base de apoyodelinyector
4.Câmara de inyección
5.Resortetensor
6.Base de fijacióndelresorte
7.Palanca tensora de lacâmara de
inyección
8.Conexiónde entrada
9.Adaptador delinyector17 variantes de
adaptadores
10.35 variantes de soportes
9
8
10
4
5
10
Torque da conexão 25 Nm

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Montagede losinyectoresCRIN eneldispositivo
de testMult-Clamp848 H.
22
CRIN con
boligrafode alta
presión, ex:
conjunto 007.
CRIN conconexión
de alta presión,ex:
conjunto 043.
Dispositivo de
retorno para
CRIN, 043

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Observacionessobre seguridad
23
•Atentar para utilizaciónde equiposde
seguridadindividual.
•Por si acaso haydudasconsulte el
manual.
•No ponercomponentes que no hacen
parte de losprocedimientosde test.

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Concepto de seguridad
24
Interruptor de seguridadde
latapa de proteción.
Cuandoelinterruptor es acionado se
demora 1,5 segundos, lapresióndel
Railes reducidaimediatamente.

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Concepto de seguridade delMotor
25
•Motor plugado al botónde
emergência, cuandoaccionadoel
motor se detieneimediatamente.
•Datostécnicos delmotor: Potência 8kW, RPM max. 4000/min.

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Selecciónde inyectoresenelCD Test Data
26
•Inyectorsinidentificaciónnumérica = variante
patrón.
•Com numer1 = Variante mais recente.
•A variante 1 no tieneclassificación, hasta lafecha
indicada indicada.
•A variante 2 possui classificação após a data
indicada.
•Variante 3 no tienecódigo IMA , confecha inferior
indicada enelíndice.
Observaciones: Enelcaso delmismoinyector
tenervariante patrónynumérica, debeseelegirel
plande testque consta CLASSIFICACIONe/o
CÓDIGO IMA.
FD 38115
Año
Década 8 (Jan-Set) , 9 (Out-Dec) = 8 y 9 década de 2000.
Mês
Dia
Fecha de fabricación

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Selecciónde Bombas de Alta presión
27
•Para bombas de alta presiónCP1K seleccionarelpasode testpatrón(--).
•Para CP1S seleccionarpasode testpatrón( --), para desechareventual fallade laDRV (Válvula reguladora
de presión) o de labomba de alta presión, seleccionarlaopciónde test(01) coninstalaciónde latapa enlugar
de laválvula..
•Para CP1H y CP3, seleccionarelpasode testpatrón( --), para desechareventual fallaenlaM-prop(Válvula
reguladora de flujo) elegirlaopción( 02 ).

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InovacióndelSoftware conV3.35
28
•Enlanuevaversióndelsoftware
posibilitamarcar cualtesteloperador
desearepetir.
Destaque deltest

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InovacióndelSoftware V3.35
29
Enlanuevaversióndel
software permite entrar enla
ventana de consulta F1
durante eltest, OBS. Podemos
elegirelidioma

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Como navegar enelsoftware -EPS 708
30

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Iniciar elbanco de testEPS 708.
31
EPS 708 CP/CRI

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Obs:Cuandorealizar solo testde bomba de
alta presiónclicar enF4 para bloquear el
módulo de Excitaciónde losdos inyectores.

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33
Enlapantallainserir laclave 1958. Objetivo: Configurar elsoftware para testde bomba o
inyectores.
1958

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Seleccionarlasfunccionescomo muestrael
image.
34

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Aqui es posíblebloquear lacomunicaciónde los
módulos de testconlacomputadora.
35

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Seleccionarnombresde losverificadores
36

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Inserir elnombredelOperador.
37
AceptarF4 o remover conF5.

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Introducciónde losdatosde losclientes.
38

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Observacionessobre elproducto.
39

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Enlaventana eloperador puedeseleccionarcual
tipo de testestará realizando.
40

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Ventana sobre responsabilidades deloperador.
41

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Secuenciaconlasinformaciones.
42

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Test de CPs.
Bombas de Alta Presión
43

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Seleccióndelcomponente, inserir elnº del
componente.
44

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Iniciar labusquedadelcomponente a ser testado.
1º inserir elnúmero delcomponente y despues
seleccionarelCD Test Data.
45

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46
Ejemplode busquedade labomba
CP 1K
Ejemplode busquedade bomba
CP1S. Dos opcionesde test, cony
sinlaválvula DRV.
Opciónpatrón( --).
Opção contapa ( 01 ).
Busquedarealizada
Busquedarealizada

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47
Ejemplode busquedade labomba
CP1H.
Dos opcionesde test, patrón( --) y
testde repetibilidadde laM-Prop(02)
Ejemplode busquedade labomba
CP3.x.
Dos opcionesde test, patrón( --) y
testde repetibilidadde laM-Prop(02)

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Datosdelcomponente seleccionado
48

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Parâmetros ymedicciones.
49
Iniciar

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Verificarsino tienenada colgadoenelvolante del
banco de test.
50

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Para salirrelatório debeser testados , Bombas y
inyectoresenelmodo automatico.
51

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Para salvar lospasosde testautomaticamente,
seleccionarlafunciónprotocolo.
52

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Esafunciónpermite que eloperador haga
seleccióndelpasode testque desearealizar.
53

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54
Limpiezadelcomponente.
Clean run

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Checkarpuntode eficiência: debeexistir três
holasde presiónadentro de cada división.
55

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Interpretaciónde lospasosde testCP1K y S
56
1º -Start Clean Run–Inicio delteste, limpeza de laBomba.
2º -TemperatureConditioning–Condicionando latemperatura delaceite
de test.
3º -PumpWarmUp-Calientamientode labomba de alta presión.
4º -Check point efficiency–Verificar elpuntode eficiência, volumeny
presión.
5º -Check point EAV–Verificar elpuntode funcionamientode laválvula
de desconexióndelcilindro.
6º -Relax_TestEnd–Test final, relajode labomba.

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Interpretaciónde lospasosde testCP1H
57
1º -Clean Run–Inicio de test, limpiezade laBomba.
3º -WarmUp-calientamientode labomba de alta presión.
4º-Air Elemination-Purga de labomba.
5º -Visual Check–verificar visual de losparâmetros de test.
6º -FillOut-Quitar caudal delsistema.
7º -Zero deleivery–Distribuiciónzero volumen.
8º-Efficiency–Testando volumenypresión.
9º–Start-Teste de arranque.

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Interpretaciónde lospasosde testCP3.x
58
1º -Clean Run–Inicio de test, limpiezade laBomba.
3º -WarmUp-Calientamientode labomba de alta presión
4º -Visual Check–Verificar visual de losparâmetros de test.
6º -Ken1–Alto volumende inyección.
7º -FillOut -Quitar caudal delsistema.
8º -Zero deleivery–Distribuiciónzero volume.
9º-Efficiency–Testar volumenypresión.
10º–Start-Teste de arranque.

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Test de inyectores

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Busquedade componente
60

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Busquedade inyectores
61
Seleccionarlaopciónconeldigito mayordebido
lasatualizacionesrealizadas enelinyector

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Busquedadelcomponente
62
EnlafunciónF5 es posiblevisualizar losaccesorios
necesáriopara eltestdelinyector

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Acesóriospara instalacióndelcomponente a ser
testado.
63

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Limite máximo de revoluciones que alcanzaenel
pasode test.
64

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Ventana de medicciones.
65
OBS: Através delmanual de consulta F1 es posibleidentificar los
símbolos apresentados enlapantallade medicciones.

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Através de latecla F7 Seleccionarlafunción
ajustes para identificar lasceldasde medicción.
66

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Realizar laindicaciónde lasceldas, inserir elnº
de série, clasificaciónycódigo IMA cuandoexistir.
67
Celdas

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Despuesde seleccionarconfirmar conF4 para
reconocerlasceldasseleccionadas.
68

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Limpiezadelcomponente, siemprerealizar
Cuandoexistir contaminante adentro delproducto.
69

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LeackTest
70
Tienelafunciónde verificar laestanqueidaddelinyector, enlapantallaver
elvolumende retorno, eloperador verifica fugas externas enlapuntadel
injetor.

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El operador confirma si elinyectortienefugas o
no.
71

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Test de plena carga, caudal máximo.
72

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Teste de preinyección.
73

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Medicciónde ralenti.
74

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Mediccionesde emisiones.
75

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Enelfinal deltest, para visualizar elprotocolo siga
conF12.
76
Tags