MATERIAL STORAGE HANDLING PRESERVATION.pptx

MATERIAL STORAGE HANDLING

1. MATERIAL STORAGE , HANDLING & PRESERVATION

2. Importance of Material Preservation Standards and Requirements Preservation Planning and Tracking Lessons Learned Recommendations Preservation Best Practices

3. MATERIAL STORAGE , HANDLING & PRESERVATION IMPORTANCE OF MATERIAL PRESERVATION Industrial Equipment are Engineered Material Environmental Factors Poor Handling Expensive repairs Project Delays Equipment life cycle Poor preservation impacting the COMPANY with a cost Preservation is a set of activities that aims to prolong the life and relevant characteristics, and enhance the value of equipment and keep them in a good condition.

4. MATERIAL STORAGE , HANDLING & PRESERVATION Preservation is a continuous process

5. MATERIAL STORAGE , HANDLING & PRESERVATION COMMON REQUIREMENTS Building Quality Culture Initial preservation Suppliers instructions Preservation maintenance Maintenance phase Supplier phase Suppliers Instruction : preservation requirements based on COMPANY / Supplier standard to be followed and detail any additional maintenance preservation requirements covering all project phases. Initial Preservation: The application of specified preservatives and fitting of specified protection to any equipment/system by suppliers prior to delivery, to maintain the equipment/system unimpaired. Preservation Maintenance: The periodic activities to confirm that the initial preservation is intact and functioning. This also includes repair of deteriorated initial preservation

6. MATERIAL STORAGE , HANDLING & PRESERVATION STANDARD REQUIREMENTS SAMSS SAES SAEP

7. MATERIAL STORAGE , HANDLING & PRESERVATION STANDARD REQUIREMENTS Handling Proper unloading tools. Orientation of Equipment Stacking Heights Indoor vs. Outdoor Air conditioning Humidity Control Tarpaulin Covers Storage Maintenance Shaft Rotation Desiccants and VCI Space Heaters Applying Oils and Grease on sensitive surfaces.

8. MATERIAL STORAGE , HANDLING & PRESERVATION Storage Area Planning

9. MATERIAL STORAGE , HANDLING & PRESERVATION PRESERVATION PLANNING AND TRACKING Establish Storage and Preservation Procedure Specify / Develop Preservation Checklists Develop Preservation Records Specify / Develop Preservation Checklists Develop Preservation Records

10. MATERIAL STORAGE , HANDLING & PRESERVATION PRESERVATION PLANNING AND TRACKING Material ReceivingInspection Conduct Receiving Inspection Verify equipment packing Condition Verify Manufacturer Preservation Requirements

11. MATERIAL STORAGE , HANDLING & PRESERVATION Best Practice - Preservation of Pipes

12. MATERIAL STORAGE , HANDLING & PRESERVATION Best Practice- Preservation of Pipes Fittings and Structural Steel

13. MATERIAL STORAGE , HANDLING & PRESERVATION Best Practice- Preservation of Valves

14. MATERIAL STORAGE , HANDLING & PRESERVATION Best Practice- Preservation of Rotating Equipment

15. MATERIAL STORAGE , HANDLING & PRESERVATION Best Practice- Preservation of Cables and Tray’s

16. MATERIAL STORAGE , HANDLING & PRESERVATION Good Storage and Preservation Equipment are placed on pallets raised from the ground Properly covered with tarpaulin to protect from dust and rain.

17. MATERIAL STORAGE , HANDLING & PRESERVATION Good Storage and Preservation Control Cabinets stored in a temperature controlled warehouse

18. MATERIAL STORAGE , HANDLING & PRESERVATION Good Storage and Preservation

19. MATERIAL STORAGE , HANDLING & PRESERVATION Good Storage and Preservation Equipment shall be properly preserved after final installation on foundation. Proper protected from the environment.

20. MATERIAL STORAGE , HANDLING & PRESERVATION Good & Bad Storag e Bad Good

21. MATERIAL STORAGE , HANDLING & PRESERVATION Lesson Learned

22. MATERIAL STORAGE , HANDLING & PRESERVATION Lesson Learned

23. MATERIAL STORAGE , HANDLING & PRESERVATION Blasting Grit over Panels / ESD’s

24. MATERIAL STORAGE , HANDLING & PRESERVATION Rust on Stainless Steel JB’s / Arc Strike on JB’s

25. MATERIAL STORAGE , HANDLING & PRESERVATION Poor Storage

26. MATERIAL STORAGE , HANDLING & PRESERVATION Pipe Spool Storage at yard

27. MATERIAL STORAGE , HANDLING & PRESERVATION Improper Lifting Practice

28. MATERIAL STORAGE , HANDLING & PRESERVATION Status of Customer Complaints Received 6 NCR’s on Material Storage and Preservation .

29. MATERIAL STORAGE , HANDLING & PRESERVATION MITIGATIONS AND RECOMMENDATIONS Early planning for necessary resources and development of preservation and material management procedures. Collect Manufacturer recommendation on storage , handling and preservation Tracking the implementation of preservation activities. Periodic Assessment of the compliance to the established processes.

30. MATERIAL STORAGE , HANDLING & PRESERVATION Recommendations: Commercially available Solutions

31. MATERIAL STORAGE , HANDLING & PRESERVATION Infrastructure needs ?