Multistack Equipment 2008

metcom 2,930 views 78 slides Mar 18, 2008
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About This Presentation

Multistack Modular Chiller Solution


Slide Content

1

2
Company overview
Multistack modular systems
Why Multistack Product
Products Range
Multistack International LimitedMultistack International Limited

3
•Pioneer in Modular Chillers Solution
•More Than 20 Years of Modular Experience
•Most Modular Chillers Installed World Wide
•The Only Truly Global Company in Modular
Chillers with World Wide Network
•Patent Registered in more than 40 countries
•Initiated The World First Oil Less Centrifugal
Compressor

4
1985 - MULTISTACK was incorporated by founder and Inventor, Mr. Ron Conry as a
Australian Company.
1988 - MULTISTACK made it presence in United State through an ASHRAE Exhibition. It
was hailed as a revolutionary invention.
1991 - MULTISTACK initiated the research on magnetic levitation oil free centrifugal
compressor.
1992 - The Patent Authority of China approved MULTISTACK’s China Patent application.
1992 - Superlink Group acquired the manufacturing license to produce MULTISTACK
MODULAR CHILLER in China for China market.
1995 - Superlink Group acquired MULTISTACK, and listed the company in Australia Stock
Exchange as MULTISTACK INTERNATIONAL LTD.
1995 - MULTISTACK INTERNATIONAL acquired AIRFLOW, an American company well
known for it Precision Cooling System and set the stage for the company to becomes a truly
international company.
2001 - Successfully developed the Variable Water Flow Water Cooled Modular Chiller
History

5
MULTISTACK has it
patent registration
approved in more than
40 countries.
TODAY
MULTISTACK has more than
8 models of Chillers with
compressors ranging from
Reciprocating, Scroll, Screw
and Centrifugal capable of
supporting various type of
Refrigerant.
MULTISTACK is a global company with operations in Almost
every corners of the World.

6
Distribution Network Around Distribution Network Around
the Worldthe World
LEBANONLEBANON
HOLLANDHOLLAND
HUNGARYHUNGARY
TURKEYTURKEY
SPAINSPAIN
SOUTH AFRICASOUTH AFRICA
CHINACHINA
KOREAKOREA
TAIWANTAIWAN
HONG KONGHONG KONG
THAILANDTHAILAND
PHILIPPINESPHILIPPINES
SINGAPORESINGAPORE
MALAYSIAMALAYSIA
INDONESIAINDONESIA
UAEUAE
BAHRAINBAHRAIN
OMANOMAN
CANADACANADA
MEXICOMEXICO
BRAZILBRAZIL
ARGENTINAARGENTINA
AUSTRALIAAUSTRALIA
NEW ZEALANDNEW ZEALAND
MULTISTACKMULTISTACK

7
MULTISTACK has more than 20,000 modules installed world wide.
MULTISTACK is the only Modular Chillers Maker in the World that
offers both Air-cooled & Water Cooled System.
TODAY

8
Multistack International LimitedMultistack International Limited
More than 500 modules installations in Singapore.
Government Investment Corporation
Parliament House
Girls Complex

9
SERVE THE EDUCATION INSTITUTE WORLD WIDE
MULTISTACK

10
MULTISTACK INTERNATIONAL LIMITEDMULTISTACK INTERNATIONAL LIMITED
MULTISTACK regulate
the operating cost of
Hotel according to
occupancy rate
SERVE THE HOTELS WORLD WIDE
MULTISTACK

11
MULTISTACK INTERNATIONAL LIMITEDMULTISTACK INTERNATIONAL LIMITED
MULTISTACK keeps the
Airports stay cool and
efficient in Low Season and
Peak Season
DALAMAN AIRPORT
IN TURKEY
CAIRNS
INTERNATIONAL
AIRPORT IN
AUSTRALIA
SERVES THE AIRPORT WORLD WIDE
MULTISTACK

12
MULTISTACK INTERNATIONAL LIMITEDMULTISTACK INTERNATIONAL LIMITED
MULTISTACK helps
to ensures patients’ stay
in HOSPITALS more
comfortable and
bearable
SERVE THE HOSPITALS WORLD WIDE
AMERICA
SINAGPORE
NEW ZEALAND
INDONESIA

13
THESE MNC HAVE MADE MULTISTACK THEIR CHOICE
MULTISTACK INTERNATIONAL LIMITEDMULTISTACK INTERNATIONAL LIMITED

14
TWIN TOWER IN NEW YORKTWIN TOWER IN NEW YORK

15
ORIENTAL PEARL SHANGHAIORIENTAL PEARL SHANGHAI

16
BILL GATE, THE WORLD RICHEST BILL GATE, THE WORLD RICHEST
MAN CHOSE MULTISTACKMAN CHOSE MULTISTACK
COST USD30 MILLION
HALL FOR 150 GUEST, 45 GUEST ROOMS, LABORATORY & LIBRARY

17
INDONESIA RICHEST ENTERPRISEINDONESIA RICHEST ENTERPRISE
Bakrie Lifestyle CenterBakrie Lifestyle Center
In Jakarta In Jakarta

18
MULTISTACK
COMPANY PRINCIPLES
1. CONTINUIOUS IMPROVEMENT THROUGH
RELENTLESS RESEARCH (SERVICE ACCESS as
Important consideration)
2. REVIEW OF QUALITY POLICIES
3. TRAIN & MAINTAIN A LOYAL & AGRRESSIVE
GLOBAL BUSINESS NETWORK

19
Multistack is accredited to ISO9002.
MULTISTACK BELIEVE IN QUALITY

20
THE HEAT EXCHANGER
COMPONENT OF THE
MULTISTACK CHILLER
CONFORM TO
INTERNATIONAL
FABRICATION QUALITY
STANDARD
MULTISTACK BELIEVE IN QUALITY

1992 - 1997 G2 Controller1992 - 1997 G2 Controller
A MET COMPANY
1997 - 1998 G3 Controller
1998 - 2001 G4A Controller
2001 to 2003 G4B Controller
2003 to Present MV6 Controller
MULTISTACK BELIEVE IN PROGRESS
G4A CONTROLLER
MV6 CONTROLLER

22
MULTISTACK
THAILAND
MULTITECH
PHILIPPINES
MET TECHNOLOGY
CORPORATION
INDONESIA
PT SPARINDO
ALFA PERSADA
UAE, OMAN, QATAR
& BAHRAIN
VV & SON
MALAYSIA
MET TECHNOLOGY
(M) SB
MULTISTACK
REGIONAL OFFICE
SINGAPORE
INDIA
KUNITAKARA
MULTISTACK REGIONAL NETWORK & STILL GROWING
INDIA
KUNITAKARA

23
MULTISTACK
Able to Offer 24
Hours Technical
Support
FEED BACK
CHANNEL TO
MULTISTACK
FOR FURTHER
INPROVEMENT
Critical Spare
Parts Inventory
FURTHER
CONSULTATION
SERVICE
LOYAL &
MOTIVATED
MARKETING
SUPPORT
MULTISTACK
LOCAL DISTRIBUTOR
MULTISTACK LOCAL DISTRIBUTOR CRITERIA

24
2 X DEDICATED SERVICE BUSINESS UNITS BASED IN SINGAPORE
2 X FACTORY TRAINED SERVICE OPERATION MANAGERS
7 X 24 STANDBY SERVICE
REGIONAL SERVICE & PART SUPPORT
TRAINED TECHNICAL PERSONNEL
DIRECT ACCESS TO FACTORY FLOOR PERSONNEL
CUSTOMER
CARE SOLUTION

25
Why MULTISTACK’s Why MULTISTACK’s
Modular Chiller? Modular Chiller?

26
Compact
Multistack Modular Chillers areMultistack Modular Chillers are

27
Compact
Multistack Modular Chillers areMultistack Modular Chillers are
Cooling Capacity of 350Ton

28
Multistack Modular Chillers AreMultistack Modular Chillers Are
Delivery By Normal Transport
Compact

29
Multistack Modular Chillers AreMultistack Modular Chillers Are
Minimum Manpower in Handling
Compact

30
Multistack Modular Chillers AreMultistack Modular Chillers Are
Delivery On Pallet Jack
Compact

31
Multistack Modular Chillers AreMultistack Modular Chillers Are
Going Through Alley
Compact

Installation
The complete chiller
assembly are mounted
off the floor on anti-
vibration mountings and
rails.
Hollow Section\Bar
Compact

33
Compact
Multistack Modular Chillers areMultistack Modular Chillers are
Small foot
•Small Foot Print required - Cost saving
•Accessibility- Fit through Standard Door way & Easy to
Handle-Cost Saving in Transportation & Hoisting

34
Compact
Multistack Modular Chillers areMultistack Modular Chillers are
Small foot
MULTISTACK TAKE OVER AS WESTINGHOUSE MOVE OVER

35
Multistack Modular Chillers AreMultistack Modular Chillers Are
Flexible

36
Multistack the Modular Water Chiller Multistack the Modular Water Chiller
Solution Can Match Your Design LoadSolution Can Match Your Design Load
Start only with the
actual cooling capacity
you need “NOW”.
When you need the extra
cooling capacity, just add
on “ONLY” the required
additional module.
No External Headers
Allows serve access
all round
Flexible

37
Multistack the Modular Water Chiller Multistack the Modular Water Chiller
Solution Can Match Your Design LoadSolution Can Match Your Design Load
RIGHT SIZING
UP SIZING
DOWN SIZING
Flexible

38
Multistack Modular Chiller Solution Allows Multiple Electrical Multistack Modular Chiller Solution Allows Multiple Electrical
Source To Enhance Risk Management EffortSource To Enhance Risk Management Effort
Electrical Supply From Feed 1
Electrical Supply From Standby Generator
Electrical Supply From Feed 2
Flexible

39
Multistack Modular Chillers AreMultistack Modular Chillers Are
Cost Effective
In Maintenance
In Operation
In Repair

40
Multistack Modular Chillers AreMultistack Modular Chillers Are
Cost Effective
MICRO REFRIGERANT CHARGE

41
MultistackMultistack independent system 4.7 kgindependent system 4.7 kg
ASHRAE - 15 Machinery RoomASHRAE - 15 Machinery Room
Refrigeration Monitoring Not Required
Emergency Ventilation Equipment Not
Required
Refrigeration limit 6.8 kg / 45.5m
3
Less Equipment to Maintain & Safer
Environment

42
MULTISTACK Modular Water Chiller Solution MULTISTACK Modular Water Chiller Solution Can Match Your Can Match Your
Every Partial Operating Load at Maximum EfficiencyEvery Partial Operating Load at Maximum Efficiency
25.0%
12.5%
50.0%
37.5%
62.5%
75.0%
87.5%
100%
Chiller Power Vs % of Load
0.65
0.69
0
0.5
1
1.5
2
2.5
3
3.5
0 10 20 30 40 50 60 70 80 90 100
Demand Percent of Load
k
W
/t
o
n
Multistack MSCW180-6.0 Centrifugal Compressor Screw Compressor

43
STATION: ECS (ONH) & HBF
Design Load (KW) 387
kW/ton @ Design Peak Load 0.65
(Base on ECW.T 29.5C)
Chiller Cooling Capacity (KW) 0 65.598.3131197229262328360393
% Of Design Load 0% 17%25%34%51%59%68%85%93%102%
Chiller Power Input (KW) 0 141924.238.143.148.462.467.472.6
Kw/Ton of Chiller 0.000 0.7510.6810.6490.6810.6600.6490.6690.6570.649
MSCW180C50-1MSCW180C50-1MSCW180C50-1
Specify Requirement
MULTISTACK OFFER
MULTISTACK CHILLER
0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0% 17% 25% 34% 51% 59% 68% 85% 93% 102%
PERCENTAGE OF DESIGN LOAD
C
H
I
LL
E
R

K
W
/
T
O
N
MULTISTACK CAN SELECT CHILLER TO MATCH YOUR REQUIREMENT
kW Input
More
consistence
in Part Load
and Peak
Load

44
Multistack Modular Chillers AreMultistack Modular Chillers Are
Cost Effective
MULTIPLE CIRCUIT MAXIMUM REDUNDANCY

45
DUTYDUTYDUTYDUTYDUTYDUTYDUTY SPAREDUTY FAULT DUTYFAULTFAULT
MULTISTACK Modular Water Chiller Solution Can Give Your MULTISTACK Modular Water Chiller Solution Can Give Your
Maximum Redundancy with minimum standby capacity Maximum Redundancy with minimum standby capacity
25.0%
12.5%
50.0%
37.5%
62.5%
75.0%
87.5%
100%
400 Ton Capacity with one module (50Ton) on line standby

A MET COMPANY
Independent Refrigerant Circuit
Use common parts easily available
Isolated power supply
Build-in Header
Simple to maintain
No Annual Shut down
Repair only when convenience
SIMPLE IN DESIGN & CONSTRUCTION

47
Build-in Header allows gauges and
controls to be installed
at normal height for easy access
Compressor on Top for easy
repair and replacement
MULTISTACK CONSIDERATION TO SERVICE ACCESS
Wet hazard are kept at low level
away from electrical compartment
sited at higher level
MULTISTACK
Customer
Care Solution

48
Customer Care
Solution
CLEANING OF
HEAT
EXCHANGER

49
Customer Care
Solution

50
Customer
Care Solution
PREVENTIVE
ACTION

51
MULTISTACK USER FRIENDLY CONTROLLER
LATEST SATE OF THE ART, TOUCH SCREEN, USER FRIENDLY,
MICRO PROCESS CONTROLLER. The “MV6”

52
MULTISTACK USER FRIENDLY CONTROLLER
COMPUTER CONTROL
A computer control with 5.7” touch panel and monitoring system runs the Multistack chiller bank and schedules each
compressor off or on and capacity control of stages, depending on the changing cooling load. The system continuously
and comprehensively monitors total operating conditions of all refrigeration circuits of the chiller bank. Maximum 32
compressors can be monitored.
TEMPERATURE CONTROL
Multistack chiller is controlled either by entering water temperature or leaving water temperature. For variable water flow
(VWF) models, controller will use leaving chilled water temperature to operate.
SYSTEM DATA AND VARIABLES DISPLAY
A comprehensive range of Chiller system / slave data and variable settings can be selected from the Multistack
computerised monitoring system for display on the menu.
System Information:Water entering / leaving Temperature.
Ambient temperature
Loading / demand loading Capacity
Load / unload time delay
% of faults before remote alarm.
Lead compressor
Compressor run status.
Slave Information:Suction and discharge pressure.
Evaporate Temperature
Water leaving Temperature
Faults status
System VariablesPassword settings
Settings Entering / leaving water temperature
Lead Compressor
Integrating time
Economy offset.
Load / unload time delay
Time and Date.
Slave Variables Suction and discharge pressure protection
Settings Evaporating temperature protection
Compressor load / unload time delay.
COMPUTER CONTROL MV6

53
MV6 CONTROLLER
COMPRESSOR SEQUENCE
MV6 accumulate running hours of each compressor and hence establish working sequence. A standby compressor with
least working hours will be activated once call when loading. Same as a compressor with most working hours will be
stopped once unloading.
LOAD PROFILE
Cooling capacity of Multistack chiller is divided into 10 sections from 0% to 100%. Controller accumulates the working
time of the chiller in each section and each compressor automatically.
FAULT REVIEW
It displays the last 60-recorded faults identified with time and date, system temperatures, individual refrigeration circuit
temperatures and type of abnormal conditions.
PASSWORD
For service and maintenance, only personnel with appropriate password can access and modify the controller.
INDIVIDUAL REFRIGERATION SYSTEM MONITORING
Conditions such as high pressure, low pressure, refrigerant temperature, leaving chilled water temperature of individual
refrigeration circuits and system conditions are monitored.

54
MV6 CONTROLLER
SAFETY PROTECTION FEATURES
High pressure cut out.
Low pressure cut out.
Compressor motor protection.
Low leaving chilled water temperature cut out for each slave and system.
Low suction pressure.
High discharge temperature.
Phase failure.
Phase sequence.
High oil differential pressure cut out.
REMOTE CONTROL & MONITORING (RCM)- OPTIONAL
MV6 is fitted with RS485 serial port, which enables remote control monitoring (RCM) :
1. Connect to PC Under software optional supplied by Multistack, and compatible with Window version, remote control
is built to monitor chiller. Maximum communication cable length is 1200m.
2. MV6 is opened to ASCII agreement and communicated with BAS.
3. With Ethernet-card and a unique IP address, customer can built up its data transmission system via internet… of
which is optionally supplied by Multistack.

55
MULTISTACK Modular Chillers change your MULTISTACK Modular Chillers change your
expectation in plant roomexpectation in plant room
QUIET & CLEAN
AFFORD MINIMUM DOWN TIME
EASY TO MAINTAIN

56
Multistack International LimitedMultistack International Limited
The revolutionary, effective and very compact Multistack
Modular chiller is patented and sold worldwide has the
range to meet your needs.
Water Cooled Chiller
Air Cooled Chiller

57
Modular Chiller Product RangeModular Chiller Product Range
Water CooledWater Cooled
Water Cooled Screw Modular
R22 Refrigerant
Model: MSCW 210
Capacity: 206kW
Model: MSCW485
Capacity: 484kW
Water Cooled Scroll Modular
R22 Refrigerant
Model: MSRW 085
Capacity: 82kW
Model: MSRW145
Capacity: 140kW

58
Modular Chiller Product RangeModular Chiller Product Range
Water CooledWater Cooled
Water Cooled Screw Modular
R134a Refrigerant
Model: MSCW180C40, C50 C60
Capacity: 107kW, 112kW,
131kW
Model: MSCW210
Capacity: 181kW
Model: MSCW445
Capacity: 385kW

59
Modular Chiller Product RangeModular Chiller Product Range
Water CooledWater Cooled
Water Cooled Centrifugal Modular
R134a Refrigerant
Model: MTTW300
Capacity: 445
Model: MSCW400
Capacity: 484kW
Model: MSCW445
Capacity: 385kW

60
Modular Chiller Product RangeModular Chiller Product Range
Air Cooled
Air-cooled Scroll Modular
R22 & R134a Refrigerant
Model: MSRA80C
Capacity: 76kW
Model: MSRA131C
Capacity: 129kW / 91kW
Model: MSRA150C
Capacity: 148kW / 101kW
Model: MSRA290C
Capacity:288kW

61
Modular Chiller Product RangeModular Chiller Product Range
Air Cooled
Air-cooled Screw Modular
R22 & R134a Refrigerant
Model: MSCA230C
Capacity: 243kW / 198kW

Model: MSCA300C
Capacity: 292kW / 268kW

62
Air Cooled
Air-cooled Screw Modular
R22 & R134a Refrigerant
Model: MSCA620C
Capacity: 620kW / 600kW

Modular Chiller Product RangeModular Chiller Product Range
Air-CooledAir-Cooled

63
Product Features / BenefitsProduct Features / Benefits
Capacity range from 56kW to 5040 kWR (1440 Ton)
Designed for HVAC and Process cooling applications. (16 – 1440 Ton)
Energy saving achieved up to 30% at part load.
Chiller can operate at low load (as low as 12%)
Lower installation, operation and maintenance cost.
Fits through standard size doorways (Good for replacing Existing Chiller).
Use less space than conventional chillers.
Installed in stages to match load increases or decreases.
Provides multiple redundancy Vs conventional chillers.
Repair when convenient.
Provides quiet operation.
Uses R22 as standard and, R407C and R134a as optional.
Uses RS485 communication protocol allows remote chiller monitoring &
controls with MV6.
Uses ASCII open protocol format allows easy interface with BAS or IBMS

64
Precision Cooling System
Other MULTISTACK ProductsOther MULTISTACK Products

65
Other MULTISTACK ProductsOther MULTISTACK Products
AIR HANDLING UNITS & FAN COIL UNITS
AIR COOLED & WATER COOLED PACKAGE UNIT

66
MULTISTACK PRODUCTSMULTISTACK PRODUCTS

67
A Break Through in Chiller TechnologyA Break Through in Chiller Technology
For middle market HVACR applications
Newly developed
MTTW300 Chiller to
achieve highest chiller
efficiencies - specially
at Part Load.

68
END OF SESSION 1END OF SESSION 1

69
Modular chiller advantages at part load
Load profile study (Real case study)
Multistack International LimitedMultistack International Limited
Session 2Session 2

70
Invalid Assumptions Commonly Invalid Assumptions Commonly
Made In Calculating PerformanceMade In Calculating Performance
1.Maximum building load is properly
calculated for the sizing of equipment.
2.Chiller equipment does not operate below
25% of capacity.
3.Building load is directly proportional to
outside temperature. (Cooling tower relief)

71
ARI Standard 550ARI Standard 550
INTEGRATED PART LOAD PERFORMANCE
A method of measuring total chiller performance over a defined range of part load conditions.
1992 VERSION
IPLV = 1/[(0.17A) + (0.39/B) + (0.33/C) + (0.11/D)]
1998 VERSION
IPLV = 1/[(0.01/A) + (0.42/B) + (0.45/C) + (0.12/D)]
Where :
A = kW/ton at 100% load point
B = kW/ton at 75% load point
C = kW/ton at 50% load point
D= kW/ton at 25% load point

72
Load ProfileLoad Profile
Phelps County Regional Medical Center
Rolla, MO
1400 kW (400 Tons)
Old Chiller : 1400kW (400 Tons)
Start-up : April 17, 1991
Remote Monitor : March 05, 1992
Monitored to : April 22, 1993
43% operating hours between 00% - 40% load
Misconception that hospital chillers consistently operate near peak load

73
Load ProfileLoad Profile
Savoy Plaza Hotel
Melbourne, Australia
5459 (6.4%)
11638 (13.6%)
14924 (17.4%)
26113 (30.5%)
10790 (12.6%)
8346 (9.7%)
4392 (5.1%)
2021 (2.4%)
826 (1.0%)
1239 (1.4%)
0300060009000120001500018000210002400027000
Hours Run
00 - 10
21 - 30
41 - 50
61 - 70
81 - 90
%
L
O
A
D
HOURS RUN545911638149242611310790834643922021 826 1239
00 - 1011 - 2021 - 3031 - 4041 - 5051 - 6061 - 7071 - 8081 - 9091 - 100Total
85748
Chiller : Multistack RC130-4 + RC130-3
Capacity : 910kW (260 Tons)
Start-up : 1990
Monitored to : July 2002
75% operating hours between 00% - 70% load
Only 2.4% operating hours between 80% - 100% load

74
A Break Through in Chiller TechnologyA Break Through in Chiller Technology
For middle market HVACR applications
Newly developed
MTTW300 Chiller to
achieve highest chiller
efficiencies - specially
at Part Load.

75
MTTW300 Application MTTW300 Application
AdvantagesAdvantages
 Outstanding energy efficiency
 No costly oil management
system
 <70 dbA sound with virtually
no structure-borne vibration
R-134a refrigerant
 On board controls and
monitoring

76
END OF END OF
PRESENTATIONPRESENTATION
THANK YOUTHANK YOU

77
YESYESYESNOHBF
YESYESNONOHBV
YESYESNONOALA
YESYESNONOPPD
YESYESNONONUS
YESYESYESNOONH
YESYESNONOBNV
YESYESNONOHOLLAND
YESYESYESYESFARRER
YESYESYESNOADAM
KW INPUT/TRCAPACITYKW INPUT/TRCAPACITY
MULTISTACKEBARASTATION
COMPLIANCE
MULTISTACK & EBARA COMPLIANCE ANALYSIS
(CCL 4&5)

78
MULTISTACK & EBARA COMPLIANCE ANALYSIS
(CCL 4&5)
0.650.65390.53870.650.65420387HBF
0.650.65320321.60.680.65420321.6HBV
0.650.653603500.670.65420350ALA
0.650.653603600.660.65420360PPD
0.650.654604480.690.65630448NUS
0.650.65390.53870.650.65420387ONH
0.650.655305200.670.65630520BNV
0.650.655005000.670.65630500HOLLAND
0.650.654204080.650.65420408FARRER
0.650.65390.53950.650.65420395ADAM
OFFERKW INPUT/TROFFERCAPACITYOFFERKW INPUT/TROFFERCAPACITY
MULTISTACKEBARASTATION
COMPLIANCE
EBARA CAN COMPLY FULLY WITH ONLY (1) STATION (FARRER)
MULTISTACK CAN COMPLY FULLY WITH ALL STATIONS.
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