Nov 2023 _Monthly Review Revised.pptx MCCPL Report for training purpose

praveenjha326016 45 views 42 slides Aug 27, 2024
Slide 1
Slide 1 of 42
Slide 1
1
Slide 2
2
Slide 3
3
Slide 4
4
Slide 5
5
Slide 6
6
Slide 7
7
Slide 8
8
Slide 9
9
Slide 10
10
Slide 11
11
Slide 12
12
Slide 13
13
Slide 14
14
Slide 15
15
Slide 16
16
Slide 17
17
Slide 18
18
Slide 19
19
Slide 20
20
Slide 21
21
Slide 22
22
Slide 23
23
Slide 24
24
Slide 25
25
Slide 26
26
Slide 27
27
Slide 28
28
Slide 29
29
Slide 30
30
Slide 31
31
Slide 32
32
Slide 33
33
Slide 34
34
Slide 35
35
Slide 36
36
Slide 37
37
Slide 38
38
Slide 39
39
Slide 40
40
Slide 41
41
Slide 42
42

About This Presentation

study


Slide Content

MARUTI CLEAN COAL AND POWER LIMITED ISO 50001:2018 Certified Company 1X300 MW TPP BANDHAKHAR MONTHLY REVIEW NOVEMBER 1 st -30 th -2023 1 Heartiest Congratulation to one & all We offer our sincere gratitude to the management for their guidance & support

INDEX 2 Photos related to last month event/training/improvement Monthly Safety summary report Fire fighting equipment status Plant Emergency equipment trial and status Statuary Compliances Status Monthly Plan Vs Actual Plant performance Plant performance Graphs- PLF/Aux/No of BD & SD/ COG Power Sale distribution & Revenue distribution in Pie chart Heat Rate & APC Gap Analysis Dept. wise O&M Cost Summary against Budget Last 3 months manpower utilization ( Dept. wise) CBM Report (Condition Based Monitoring) Trip Analysis Report Critical Equipment outage Report Ash Generation and disposal Report Oil Parameters Water/Steam parameters Coal Analysis Report Plant Improvement Initiatives Control Loop Status Major jobs done by individual dept. including HR and Admin- Bullet points Next month planning of individual dept.- Bullet points Learnings and trainings Discussions:

MCCPL (1x300 MW) Plant Performance Indicators Training 3 Fire Extinguisher Operation and Fire Hydrant, Hoses & Branch Operation ( Date- 6 th Nov.’23) BA Set (Breathing Apparatus) Operation (Date- 8 th Nov.’23)

SAFETY MIS Sl Description November-23 (1 st to 30 th ) Cumulative 2023 1 No . of Fatal Accident 2 No . of Lost Time Injury 3 No. of Medical Treatment Injury 4 No . of Work Injury / First-Aid Injury 01 5 No. of Near miss incidents 02 6 No . of Fire incident 7 Man days Lost 8 Total Avg. Man hours worked / Safe Man hours 1,04,056 11,57,976 9 Frequency Rate 10 Severity Rate 11 No . of Incident Potentials ( Unsafe Condition / Unsafe Act) Identified / Rectified 31/31 372/372 12 Number of Safety Violation Memos Issued 02 30 13 Workers Health Checkups (Form-21 updated) 05 684 14 Safety Induction - Conducted / Participants 12/73 105/ 378 15 Toolbox Talks -Conducted / Participants 477/ 4205 3,721/ 35,130 16 Training – Conducted / Participants 19/300 201 / 3,381 17 No. Of Mock Drill Conducted Nil 02 4

Sl No System Area Healthy (Y /N) Auto /Manual Last Trial Date 1 INERTING SYSTEM COAL MILLS Y A   2 INERGEN SYSTEM CCR Y M   3 INERGEN SYSTEM 400 KV SWITCHYARD Y   A 11- 07- 23 4 M VWSS LDO TANK Y A 07- 10- 23 5 M VWSS LDO PUMP HOUSE Y A 30- 06- 23 6 HVWSS STATION TRANSF. Y A 07- 10- 23 FIRE PROTECTION SYSTEM READINESS (1/3) 5 7 HVWSS GT Y A 07– 10- 23 8 HVWSS UAT 1A Y A 07- 10- 23 9 HVWSS UAT 1B Y A 07- 10- 23 10 HVWSS BOILER BURNER AREA Y A 10 -09- 22 11 MVWSS TG LUBE OIL TANK Y A 13-11-23 12 MVWSS COAL MILLS Y A 10 -09- 22 13 MVWSS TG MAIN Y A 13-11-23 14 MVWSS CLEAN AND DIRTY OIL TANK Y A 07- 10 -23

Sl No System Area Healthy (Y /N) Auto / Manual Last Trial Date 15 MVWSS BC-1A Y A 15-07-23 16 MVWSS BC-1B & 1C Y A 08-10-23 17 MVWSS BC-2A & 2B Y A 07-10-23 18 MVWSS BC-3A & 3B Y A 04-07-23 19 MVWSS BC-4A & 4B Y A 08-10-23 20 MVWSS BC-5A & 5B Y A 15-11-23 21 MVWSS BC-6A & 6B Y A 15-11-23 22 MVWSS BC-7A & 7B Y A 15-11-23 23 MVWSS BC-8A & 8B (BUNKER) Y A 15-11-23 24 MVWSS CRUSHER HOUSE Y A 15-07-23 FIRE PROTECTION SYSTEM READINESS (3/3 ) 6

SN Compliance Due date Status 1 Main Boiler License (CG-680) 20.09.2024 2 Startup Boiler License (CG-681) 21-06-2024 3 LDO storage 31.12.2024 4 Hydrogen storage 30.09.2027 5 Consent to Operate 31.12.2024 6 Statutory compliance to CECB 31.12.2023 7 Power transaction validity for export 31.12.2023 8 Weigh bridge 28.11.2023 Online application submitted 9 Factory License 31.12.2024 10 On site Emergency plan 10.11.2023 Renewal online application submitted on web portal, approval awaited. 11 Hazardous waste Authorization 12.07.2027 12 CEA Inspection Report for Switchyard and HT Electrical Installation. 21.04.2024 STATUTORY COMPLIANCES 7

EMERGENCY EQUIPMENT READINESS (1/2) Sl System Area Healthy (Yes/ No) Auto / Manual Last Trial Date 1 DC LIGHTING BTG   Y   A 28-11-23 2 EMERGENCY SIREN BTG Y M 26-11-23 3 H2 LEAK DETECTION BTG Y A 28-11-23 4 CHLORINE LEAK DETECTION ACW Y   A 28-11-23 5 OIL LEAK DETECTION SYSTEM HP BYPASS BTG Y A 26-11-23 6 OIL LEAK DETECTION SYSTEM LP BYPASS BTG Y A 26-11-23 7 DC SCANNER AIR FAN BTG Y A 30-11-23 8 8 EMERGENCY DG BTG Y A 29-11-23 9 DC LUBE OIL PUMP BTG Y A 30-11-23 10 AC LUBE OIL PUMP BTG Y A 29-11-23 11 AC SEAL OIL PUMP BTG Y A 29-11-23 12 DC SEAL OIL PUMP BTG Y A 30-11-23 13 MAIN FIRE PUMP BOP Y A 29-11-23

S. No. Parameters UOM FY Q-1 Q-2 Nov-23 Nov-23 Dec-23 FY2023-24 2022-23 FY 2023-24 FY-2023-24 Planned Actual Planned ( Actual) 1 AVAILABILITY % 64.52 89.12 99.51 97.00 85.61 97.00 92.28 2 PLF % 57.58 79.16 87.67 94.1 73.10 94.1 81.68 3 GROSS GEN. MU 1513.15 518.66 580.65 203.23 157.89 210.01 1434.94 4 NET GENERATION MU 1378.81 470.49 524.21 185.65 143.19 191.95 1298.87 5 AUX.CONS. % 8.88 9.29 9.72 8.65 9.32 8.60 9.48 6 SP. COAL CONS. Kg/KWh 0.73 0.73 0.77 0.68 0.74 0.68 0.76 7 TOTAL COAL CONSUMPTION LMT 11.04 3.77 4.50 1.42 1.16 1.47 10.87 8 SP. LDO CONS. ml/KWh 0.76 0.63 0.16 0.40 0.58 0.40 0.51 9 SP. WATER CONS. Ltr /KWh 0.61 0.61 0.45 0.60 0.46 0.60 0.46 10 WTD. AVG. COAL GCV Kcal/Kg 3485 3561 3379 3600 3370 3600 3370 11 STATION HEAT RATE Kcal/kwh 2551 2596 2553 2450 2493 2450 2559 12 TUBE LEAKAGE Nos 01 02 00 00 01 00 04 Deemed PLF (%) – Nov-2023 = 74.62%, FY 2023-24= 82.72% RVVNL Curtailment / Availability = (MTD : 3.292 MU /84.98% ) ∕ ( YTD :19.309 MU / 89.96%) PLANT PERFORMANCE – Nov 2023 – 300 MW MCCPL 9

Details of PLF Loss : 300 MW MCCPL – Nov 2023 Description Nov’23 FY 2023-24 % MU % MU PLF Achieved 73.10 157.89 81.68 1434.94 Loss of PLF 26.90 58.11 18.32 321.86 RVVNL Curtailment 1.52 3.29 1.04 18.31 CSPTCL Curtailment 0.01 0.01 0.11 1.95 IEX Low Price 9.85 21.28 6.51 114.43 Total Due to External Reasons 11.38 24.58 7.67 134.69 Total Due to Plant Internal Reasons 15.52 33.53 10.65 187.17 10

Partial Generation Loss SN Reason of Loss Nov-23 FY 2023-24     UoM MU % MU % 1 RVVNL LOAD CURTAILMENT 3.29 12.18 18.31 9.80 2 IEX LOW PRICE 21.28 78.75 114.43 61.24 3 CSPTCL CURTAILMENT 0.01 0.04 1.95 1.04 4 GRID RESTRICTION 0.00 0.00 0.38 0.20 5 DSM 0.33 1.22 -2.76 -1.48 6 EXPORT LOSS/EXTRA POWER (OTHER UNITS) -0.09 -0.32 2.36 1.26 7 OPERATION 0.00 0.00 0.00 0.00 8 MECHANICAL (Coal Mill & ID Fan) 0.00 0.00 6.23 3.33 9 E&I, CHP 0.00 0.00 0.32 0.17 10 COAL QUALITY/SHORTAGE/ HIGH FUEL COST 0.00 0.00 35.26 18.87 11 AHP ( Drycon ) 0.00 0.00 1.26 0.67 12 VACUUM 0.00 0.00 0.67 0.36 13 UNIT START UP / SHUTDOWN 2.20 8.13 8.45 4.52 TOTAL 27.02 100.00 186.84 100.00 Due to Outages   1 OPERATION, OVERHAUL/PLANNED SHUTDOWN 0.00 0.0 0.0 2 MECHANICAL 31.09 100.00 127.6 94.5 3 ELECTRICAL, C&I, CHP, AHP 0.00 7.4 5.5 4 GRID FAILURE, COAL SHORTAGE 0.00 0.0 0.0 TOTAL 31.09 100.00 135.01 100.00 GENERATION LOSS : Nov - 2023 11

MONTHLY PERFORMANCE TRENDS– 1x300 MW MCCPL Target 8.88% 12

COST OF GENERATION TREND – 300 MW MCCPL 3.70 13

POWER SALE AND REVENUE 14

RVVNL POWER SUPPLIED DETAILS FOR Nov ’2023 AND FY 2023-24 POWER SUPPLIED ON BEHALF OF OTHER UNITS – Nov’2023 ENERGY EXPORT TO RATIJA WASHERY = 183 MWH RVVNL EXPORT PARTICULAR ENERGY EXPORTED CURTAILMENT TOTAL ENERGY AVAILABILITY MU MU MU % Nov 2023 116.026 3.293 119.319 84.99% FY-2023-24 1008.940 18.309 1027.249 89.96% Station By RVVNL Curtailment By CSPTCL Curtailment Extra Power TOTAL  UoM  (MWH)  (MWH)  (MWH)  (MWH)  ACBIL  (2x135 MW)  ACBIL  (2x30 MW)  24 24 ACBIL  (2x50 MW)  71.25 23.75 455.25 550.25 ACBIL  (1x63 MW)  26.75 26.75 Exported for ACBIL Due to GNA Unavailability   -   - 557.46 557.46 TOTAL 71.25 23.75 1063.46 1158.5 Summary Details of PXIL (RUVNL) share for the month of Nov 23 Description UOM Quantum Remarks Total power to be sold MWh 600   Actual Exported MWh 112.41   Balace managed from RTM (Buy) by MCCPL MWh 487.59   Other Units MWh   Total MWh 600   EXPORT DETAILS: Nov - 2023 15

DC Vs SG Vs AG: Nov - 2023 16 Max Declared Capacity (DC) Vs Actual Declared Capacity (ADC) BUYER Max Possible scheduling Actual Declared Capacity Deviation Due To External Reasons/GNA/Grid Restriction Due MCCPL Technical Reasons To Support Other Units Remark RVVNL 140.40 121.68 18.72 18.72   Plant Outage CSPTCL 9.36 8.11 1.25 1.25 Plant Outage EXCHANGE 46.80 36.24 10.56 5.04 5.52 Plant Outage TOTAL 196.56 166.03 30.53 5.04 25.49   Declared Capacity Vs Scheduled Generation (SG) BUYER Declared Capacity Scheduled Generation Deviation ( DC-SG) External Reasons Due to MCCPL Technical Reasons For Supporting Other Units Remark RVVNL 121.68 125.87 -4.19 -4.19 DC Revised for 17.11.2023 due to revival of unit CSPTCL 8.11 8.31 -0.20 -0.20   DC Revised for 17.11.2023 due to revival of unit EXCHANGE 36.24 35.01 1.23 1.23   Less scheduled quantum in off peak hours TOTAL 166.03 169.19 -3.16 1.03 -4.19 0.00 Schedule Vs Actual Export Deviation (SG Vs AG) BUYER Sccheuled Quantum(SG) Actual Export Quantum(AG) Deviation SG-AG Due to Surrender/Low Price Due MCCPL Technical Reasons Due to Revision for supporting other Units Remark RVVNL 125.87 116.03 9.85 3.29 6.29 0.27   Plant Outage CSPTCL 8.31 7.85 0.47 0.01 0.43 0.02   Plant Outage EXCHANGE 35.01 18.16 16.84 16.40 0.45 0.00   Bid Not cleared on quoted price TOTAL 169.19 142.03 27.16 19.70 7.17 0.29  

Cost of Generation Summary: 300 MW MCCPL – Nov 2023 (1/2) SN Parameter   Oct-23 Nov-23 FY 2023-24   1 Gross Generation MU 177.745   157.887   1434.9   Aux. Power Consumption MU 16.729   14.878   136.2   Net Generation MU 161.015   143.009 1298.7   2 Sales Distribution Rs. / Unit Export (MU) Amount (Lac Rs .) Export (MU) Amount (Lac Rs.) Export (MU) Amount (Lac Rs.) CSPTCL 1.86 8.02 149.12 7.85 145.95 62.67 1165.58 IEX + PXILNet =SALE-BUY 6.86/5.84 28.77 1974.67 17.40 1016.16 210.57 13684.22 RVVNL 3.24 124.42 3946.52 116.03 3759.24 1008.94 31569.13 UI/DSM 0.34 -0.35 -305.00 1.55 5.32 15.31 4.11 Internal Export/Export to Ratija Washery 8.37 0.16 13.07 0.18 15.29 1.37 114.95 Total sales MU 173.28 5778.38 143.009 4941.960 1298.86 46537.99   Revenue Per Unit (Net Basis) Rs .   3.59   3.46   3.58 3 (A) Total landed coal cost GCV (Kcal/Kg) Unit Rate Quantity Amount (Lac Rs.) Quantity Amount (Lac Rs.) Quantity Amount (Lac Rs.) Subtotal Total - A 3376.7 2561.77 144135 3692.44 115998 2844.34 1086907 26094.39 Average Per Ton Cost of Coal ( Rs /Ton)     2561.78   2452.06   2400.79 (B) LDO 75101.8 160.00 125.12 92.00 79.07 738.00 595.99 TOTAL (A+B)     3817.55   2923.41 1087645.02 26690.38 Fuel Cost Per Unit (Net Basis) Rs ./Unit   2.37   2.04   2.06 17

Cost of Generation Summary: 300 MW MCCPL – Nov 2023 (2/2) SN Parameter   Oct-23 Nov-23 FY 2023-24   4 O & M and Overhead Cost (Net Basis)   Total Cost Per Unit Cost Total Cost Per Unit Cost Total Cost Per Unit Cost Total O&M Charges incl GST Lac Rs 172.99 0.107 123.90 0.087 1147.88 0.088 Stores & Spares Diesel and consumable Lac Rs 120.23 0.075 63.44 0.044 581.39 0.045 Salaries, Statutory Outlays & Staff Welfare Lac Rs 108.25 0.067 68.49 0.048 552.02 0.043 Ash / Coal rehandling Transportation Lac Rs 20.000 0.012 20.00 0.014 160.00 0.012 Fly Ash Utilization Lac Rs 302.34 0.188 300.80 0.210 1404.41 0.108 Other Expenses (including CSR Etc.) Lac Rs 0.50 0.000 0.50 0.000 4.03 0.000 Raw Water Charges Lac Rs 11.65 0.007 11.65 0.008 93.21 0.007 Administration Exp. Lac Rs 5.00 0.003 5.00 0.003 50.00 0.004 Total Fix Charges Lac Rs 741.0 0.460 593.80 0.415 3993.0 0.307 5 Electricity duty @15% Lac Rs 74.56 0.046 72.97 0.051 1134.63 0.087 6 Total Net Cost of Gen - Rs /kwh) Lac Rs 4633.08 2.877 3590.16 2.510 31817.96 2.450 7 Profit / Loss EBITDA Lac Rs 1145.3 0.711 1351.80 0.945 14720.03 1.13 18 Sr No Month Claimed Verified by RVNL Remark 1 April'2023 38,905,658 35,401,354 2 May'2023 42,638,735 38,996,503 3 June'2023 48,369,752 44,095,190 4 July'2023 49,724,653 45,412,630 5 August'2023 50,507,835   Bill Submitted to RUVNL 6 Sept’ 2023 48,358,340   At HO 7 October'2023 46,987,961   At HO   Total(Rs.) 32,54,92,934 16,39,05,677 Not Included in EBITDA   Change in Law (Coal & Ash) Reimbursement Summary: Nov 2023

(%) S N Description PG test value at TMCR Oct-23 Oct-23 1 Carbon Loss 1.15% 0.49% 0.59% 2 Sensible Heat Loss (Fly Ash) - 0.30% 0.26% 3 Sensible Heat Loss (Bottom Ash) - 0.29% 0.21% 4 Loss due to moisture in Air 0.07 % 0.14% 0.13% 5 Loss due to H2 in fuel 4.34% 5.70% 5.51% 6 Loss due to moisture in fuel 1.95% 0.70% 0.61% 7 Dry Flue Gas Loss 4.58% 5.62% 5.93% 8 Radiation Losses & Other losses 0.20% 0.23% 0.23% Total losses 12.29 13.48% 13.50% Boiler Efficiency 87.71 86.52% 86.50% Design Boiler Efficiency 85.9 BOILER EFFICIENCY LOSS METHOD 19

S N Parameters UoM Design @ TMCR Actual Nov-23 Deviation in Heat Rate Kcal/KWh Oct-23 Nov-23 1 Main Steam Pr. Mpa 17.75 15.12 25.02 41.601 2 MS Temp Deg C 540 542.29 -1.01 -0.750 3 Repeater Pr Drop Mpa 0.42 0.28 17.56 18.167 4 HRH Temp Deg C 540 533.36 0.23 4.356 5 Loading factor % 100 82.99 8.04 35.933 6 Vacuum Kpa 22 18.45 -14.83 -17.959 7 Make-up Flow % 1.19 6.75 7.820 8 Eco I/L F/W Temp Deg C 259.1 239.09 82.84 48.380 9 Condenser super cooling Deg C 0.0 -1.49 -1.69 -1.452 9 DEVIATION KCAL/KWH - - 124.60 137.550 10 Turbine Heat Rate Kcal/KWh 2010.42 - 2137.60 2150.550 Deviations are calculated based upon curves provided by OEM for each hence linear relation between heat rate and parameter deviation could not be established. TURBINE HEAT RATE BY DEVIATION 20

Aux Power Distribution Nov-23 Total APC=9.31% AUX POWER CONSUMPTION MONITORING 21

IDENTIFIED SCOPE OF IMPROVEMENT IN APC Sr. No Equipments /Section UoM Previous Best Present Scope of Improvement Remarks 1 Boiler Feed Pumps KW/MW of Generation 28.32 29.5 1.18 BFP-A&C Recl. Valves, HPH#6 MoV, Boiler backpass drains 2 ID Fans KW /MT of Coal Fired 16.42 18.9 2.48 Bag Filter High DPs 3 F D Fans KW /MT of Coal Fired 2.21 2.42 0.21   4 ACC Fans KW/MW of Generation 9.05 12.5 3.45 Reducing Blade Angles 5 AHP - Ash Tr Compressor KW /MT of Ash 3.11 3.82 0.71   6 Service Air Compressor MWH/Day 6.22 7.22 1.00 Bag Filter purging 7 Inst. Air Compressor MWH/Day 4.26 5.3 1.04   22

DEPTT BENCH MARK Sep-23 Oct-23 Nov-23 Net Cost Paise/Kwh   NET GEN (MU) 173.3 161 143.2 C&I 0.6 0.25 0.09 0.57 MECH 1.2 0.15 0.20 0.39 ELECT 0.4 0.03 0.05 0.01 AHP 0.8 1.26 0.40 1.25 CHP 0.6 0.10 0.67 0.57 TOTAL 3.6 1.80 1.40 2.80 DEPARTMENT WISE O&M COST FY:2023-24 23

AHP Department wise Manpower utilization (1/3) 24 Mechanical Maintenance

Electrical Department wise Manpower utilization (2/3 ) C&I 25

Summary Deptt Sep-23 Oct-23 Nov-23 CHP 96.9 95.7 93.8 AHP 81.9 80.1 87.4 Mech 81.4 82.2 82.7 Elect 78.8 80.4 81.8 C&I 91.6 90.2 90.6 Department wise Manpower utilization (3/3 ) CHP 26

DEPTT PM schedule PM done Break down attended % PM PM/BD Ratio MECH 250 246 98 246/0 ELECT 285 285 100 100/0 C&I 231 231 100 100/0 CHP 140 140 100 100/0 AHP 94 80 85 80/0 PM Slippage Status Mechanical SNo Date Details Reason Status 1 30.11.2023 COAL MILL #1C Due to Equipment availability (opportunity pm) Rescheduled in Dec 1st week Noted 2 30.11.2023 COAL FEEDER #1C 3 10.11.2023 ACC FAN HOIST ROW-4 Due to non availability Noted 4 29.11.2023 BOILER FEED PUMP#A Emergency standby Noted Department wise PM Compliance Summary 27

Monthly Condition Based Monitoring(CBM) 28 NOVEMBER 2023 PLANT HEALTH CONDITION BOILWER AUXILARIES TURBINE AUXILARIES DM PLANT CWPH FOPH COOLING TOWER AHP CHP NUMBER WISE % Wise Total Equipment 135   20 29 34 6 3 8 15 20 Good 67 49.63 13 13 23 1 4 5 8 Caution 13 9.63 1 2 2 4 1 2 1 Alarming 1 0.74 1 Danger 0.00 Not Running/Stand-by 54 40.00 6 14 9 1 2 4 8 10 Not Done 0.00 Total 135   20 29 34 6 3 8 15 20

OUTAGES DESCRIPTION Reason TRIP TIME (HRS) START TIME (HRS) DOWN TIME Tube Leakage in LTSH coil between bank-2 and bank-3 Flue gas erosion 12-Nov-23 16:00 Hrs 16 Nov-2023 23:38 Hrs 103:38 Hrs OUTAGES AND INCIDENTS 29 Failure Details: Coil- 12 -T2 , Secondary Failures- Coil-12 T3, Coil-11 , T2, T3, and T3, C oil-10 T2 Corrective actions: Total 12 joint final welding done. B After tube welding coil 10, 11, 12 – T1, T2 and T3 tube shielding done. C. After hydro test of boiler, coil releasing and alignment done. D. LTSH middle bank and lower bank coil Alignment coil locking and clamping done . Recommendation: Complete alignment checking of 2 nd pass tubes. Thickness survey of boiler

CRITICAL UNAVAILABLE EQUIPMENT 30 Sr. NO. Equipment Description Area Unavailable Since Reason of Unavailabilty (Material Constraint) Department Remarks 1 ILMS-1 (CHP) CHP 8-Aug-20 Coil Damaged Material 2 ILMS-2 (CHP) CHP 4-Aug-21 Coil Damaged Material 3 Bomb Calorimeter Lab 10-Nov-23 Input Voltage Not building up Material 4 Portable Dissolved Oxygen Analyzer Lab 02-Nov-23 Flow Adjustment knob leaking Instrument send to OEM 5 Jockey Pump-1 FHS 02-Dec-2023 Abnormal sound from motor Motor Body worn out Sent to workshop for repair 5 Spectrophoto meter Lab 05-Mar-23 Not getting started Instrument send to OEM

Ash Generation and Utilization (MT) Nov-2023 FY-2023-24 Generation 51440 468491 Utilization 95958 405041 *Legacy Ash to be utilized as per MOEF & CC guidelines Ash Generation and Utilization 31

EH OIL QUALITY LUBE OIL AND EH OIL REPORT 32

LIMIT PH-9.20-10.0 SILICA-0.250PPM, COND :< 50 Us/Cm LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm WATER STEAM PARAMETERS 1/4 33

LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-9.20-10.0 SILICA-0.250PPM, COND :< 50 Us/Cm WATER STEAM PARAMETERS 2/4 34

LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-9.20-10.0 SILICA-0.250PPM, COND :< 50 Us/Cm WATER STEAM PARAMETERS 3/4 35

LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-8.8-9.30 SILICA-0.020PPM, COND :< 10 Us/Cm LIMIT PH-9.20-10.0 SILICA-0.250PPM, COND :< 50 Us/Cm WATER STEAM PARAMETERS 4/4 36

Coal Analysis Report Nov-23 (Auto sampler) DATE OF SAMPLE DATE OF TESTING ADB Analysis ARB TM % IM % VM % ASH % FC % GCV kCal/kg VM % ASH % FC % GCV kCal/kg 01-Nov-23 03-Nov-23 10.02 4.89 23.69 45.65 25.77 3548 22.41 43.19 24.38 3356 02-Nov-23 04-Nov-23 9.46 4.51 23.89 45.94 25.66 3576 22.65 43.56 24.33 3390 03-Nov-23 05-Nov-23 9.79 4.39 23.47 45.84 26.30 3603 22.14 43.25 24.81 3399 04-Nov-23 06-Nov-23 9.87 4.66 23.54 45.12 26.68 3631 22.25 42.65 25.22 3433 05-Nov-23 07-Nov-23 9.99 4.57 23.27 44.97 27.19 3658 21.95 42.42 25.65 3450 06-Nov-23 08-Nov-23 9.45 4.26 23.44 44.20 28.10 3776 22.17 41.80 26.58 3571 07-Nov-23 09-Nov-23 9.68 4.58 23.67 44.40 27.35 3710 22.40 42.03 25.89 3512 08-Nov-23 10-Nov-23 9.96 4.75 23.14 45.80 26.31 3554 21.87 43.29 24.87 3359 09-Nov-23 11-Nov-23 9.78 4.20 23.66 45.82 26.32 3632 22.28 43.15 24.79 3420 10-Nov-23 12-Nov-23 9.54 3.89 22.87 46.25 26.99 3637 21.53 43.53 25.40 3423 11-Nov-23 13-Nov-23 10.24 4.25 23.57 47.50 24.68 3467 22.10 44.53 23.14 3250 12-Nov-23 14-Nov-23 9.98 4.32 23.68 47.86 24.14 3423 22.28 45.03 22.71 3220 16-Nov-23 18-Nov-23 8.35 3.68 22.89 49.36 24.07 3375 21.78 46.97 22.90 3211 17-Nov-23 19-Nov-23 9.12 3.96 22.51 49.84 23.69 3289 21.30 47.16 22.42 3112 18-Nov-23 20-Nov-23 9.74 4.01 23.69 46.12 26.18 3631 22.28 43.37 24.62 3415 19-Nov-23 21-Nov-23 8.76 3.82 23.51 45.71 26.96 3698 22.30 43.36 25.58 3508 20-Nov-23 22-Nov-23 8.42 3.67 23.91 45.98 26.44 3694 22.73 43.71 25.14 3512 21-Nov-23 23-Nov-23 8.85 3.84 23.91 45.31 26.94 3732 22.66 42.95 25.54 3538 22-Nov-23 24-Nov-23 8.58 3.90 24.24 45.02 26.84 3751 23.06 42.83 25.53 3568 23-Nov-23 25-Nov-23 8.10 4.01 24.11 46.50 25.38 3596 23.08 44.52 24.30 3443 24-Nov-23 26-Nov-23 9.11 3.12 23.57 47.91 25.40 3593 22.11 44.95 23.83 3370 25-Nov-23 27-Nov-23 9.56 3.68 23.64 46.26 26.42 3666 22.20 43.44 24.81 3443 26-Nov-23 28-Nov-23 9.42 3.54 23.76 48.65 24.05 3461.78 22.31 45.68 22.58 3251 27-Nov-23 29-Nov-23 9.66 3.78 23.32 47.48 25.42 3536.96 21.89 44.58 23.87 3321 28-Nov-23 30-Nov-23 8.24 3.79 22.96 47.74 25.51 3511.04 21.90 45.53 24.33 3349 29-Nov-23 01-Dec-23 8.91 3.57 21.56 47.70 27.17 3546.82 20.37 45.06 25.67 3350 30-Nov-23 02-Dec-23 9.21 4.01 21.95 46.61 27.43 3585.36 20.76 44.09 25.94 3391

HIGHLIGHTS OF THE MONTH : Nov - 2023 Achievements: ISO 50001:2018 Certification obtained for 3 years. Check Verification Audit of PAT Cycle carried out by BEE empanelled Auditors. Obtained permission for disposal of 10.00 Lakh MT Ash in low Lying Area from Land Owner & RO –CECB. Major Concerns: Facing difficulties in smooth functioning of plant due to lack of Man Power Manpower : Critical Vacant position / Required Numbers in all departments are as below: Operation : Executive = 08/24 ( UCE= 2/4, Boiler Desk Engr = 2/4, TG Desk Engineer= 3/4 ,), Non Exe- 12/24 (Boiler/TG/Comp/FOPH Operators) Mechanical Maintenance = 05/ 11, C&I = 04/ 12 AHP=01/04, CHP=01/03,, WTP = 01/ 07, Electrical = 02/ 15, Environment Head- 01/01 Others (Coal – CIL, Ash disposal, Admin, OHC, Stores, etc.) = 8/23 Annual Increment of staff. C- off policy . Incentive policy with Deemed PLF. Steam Leakage from LP Turbine front gland seals. Ash Generation & Disposal report in Nov 2023 : Ash Generated =51440 MT ( Ash %- 44.30 %) Ash disposed for Construction of Road ( NHAI ) + Low Lying Areas =95957 MT 38

SN Name of Control Loop Present Status Constraint 1 Boiler-Turbine CCS       a Boiler Master Not functional Manual PA Hot air dampers and mill hot air flow control not in Auto. Offer awaited for logic review and modification from ABB b Turbine Master Functional Manual It maintains Constant main steam pressure by varying load which is not desirable as we have to maintain export as per schedule c Run Back Not functional   ffer awaited for logic review and modification from ABB d Frequency correction Not functional   ffer awaited for logic review and modification from ABB 2 HP LP Bypass control system       a Fast Open Close Logic Functional Auto   b Temp Control Logic Functional Auto   c Spray water isolation control Functional Auto   d Pr. set point generation Not functional     3 Fuel master control system Functional Manual Coal mill hot air dampers closing in auto but mill inlet air flow remains constant 4 Pulverizer control system       a Primary air flow control Not functional Manual Incorrect air flow due to element choking b Outlet mix temp control Functional Auto   BTG AUTO LOOP STATUS 1/2 39

SN Name of Control Loop Present Status Constraint 5 Combustion air flow control     a Oxygen control Functional Auto   b Secondary air control Functional Auto   c Swing burner actuator control Not Functional Not operating Frequent jamming/Response very slow/feedback issue/Actuator link failure occurs 6 De-aerator level control system Functional Auto   7 Heater water level control Functional Auto   8 APH cold end temp control Not Functional   SCAPH system not commissioned 9 Hotwell level contol Functional Auto   10 Condenser minimum flow control Functional Auto   11 Aux steam pressure control Functional Auto   12 Furnace pressure control system Functional Auto   13 Secondary air damper control Functional Auto   14 Primary air header pressure Not Functional Manual   Blade pitch control not similar for same loading 15 Drum Level control       a Three element Control Functional Auto   b Single element Control Functional Auto   16 Superheater Temp Control Functional Auto   17 Re heater Temp Control Functional Auto   18 Gland steam pressure control Functional Auto   19 Gland steam Temp Control Functional Auto   20 Mill Fire Protection steam Control Functional Auto   21 CCCW Expansion tank Level control Functional Auto   22 Lube oil Temp control Functional Auto   BTG AUTO LOOP STATUS 2/2 40

Month Nov-23 planning of individual dept.- Bullet points 41 Department Bullet points BTG Mechanical Maint 1. Coal Mill 1B overhauling 2. Blade angle reduction of ACC fans 3. Overhauling of spare fluid coupling Electrical 1. Maintenance of ACC Incomer feeder C&I 1. Auto Purging System installation in SA and PA flow 2. Coal feeder and belt weigher calibration CHP Drop test of coal belt weighers to be carried out in weekly basis AHP Ash conveying orifice optimization to reduce power consumption in Transport air compressor

THANK YOU 42
Tags