PP_IE_English Indonesia Introduction.pptx

HFNE–VNAM Lean Performance Evaluation.

Focus: Action Plan, Root Cause Analysis, Corrective Action.

Goal: Improve KPI performance and operational efficiency.

Includes analysis, evaluation, and solutions for improvement.

1. PP ( Production Planning) Work center /Routing/Production Version

2. PP module Order List Process 规格对照表维护流程 ( PP-TB-101 ) 开发 BOM 维护作业流程 ( PP-TB-102) 量产 BOM 维护作业流程 ( PP-TB-103) MRP Process Main file maintenance Working Center ( PP-TB-104) Routing and Production Version ( PP-TB-105) 主生产排程 作业流程 ( PP-TB-201) 物料需求规划作业流程 ( PP-TB-202) 工程变更 管理流程 ( PP-TB-106) 样品制作 作业流程 ( PP-TB-301) 量产工单建立 暨核发作业流程 ( PP-TB-302) 工单完工确认 暨关结作业流程 ( PP-TB-303) 制程委外 作业流程 ( PP-TB-304) 补制作业流程 ( PP-TB-305) 制程服务 作业流程 ( PP-TB-306) 厂间采购委外作业流程 ( PP-TB-307) 企划用量 维护作业流程 ( PP-TB-107) 生产报工作业流程 ( PP-TB-309) Data yang di input harus komplit . Langkah untuk melanjutkan proses berikutnya

3. Code of Working Center Code Series 1 2 3 4 5 6 7 Definition Building/ Gedung Line Process/Proses Process/Number Nomor proses Description Separated the Building, It need to put 0 plus number It start from 01, Treatment us00 From A-Z (No need to use I and O) Series Number, it start from 01 1 st Building 2 nd Cutting 1 2 A 1 1 st Building 2 nd Stitching 1 2 B 1 1 st Building 2 nd Assembly 1 2 C 1 A building Refining A F 1 B Building bottom pressing B F 3 D building lamination D K 1 制程代码 说明 A01 裁断cutting B01 针车Stitching C01 成型Assembly D00 前置加工 Preparation D01 印刷 Printing D02 喷漆Painting D03 热压 (No sew) D04 高周波 HF D05 数码印刷Digital printing D06 鞋面水洗 Upper Washing E01 超音波水洗 Ultrasonic Cleaner E02 鞋垫组合加工 Sockliner E03 围条加工 E04 底加工 Stockfitting treatment F01 开炼机台群Refining F02 围条机台群 F03 热压机台群 Pressing F04 大底热压 ( 自动 ) Bottom Pressing ( Auto) F05 大底出型Bottom G01 橡胶发泡Rubber Foaming H01 EVA 开炼 Refining H02 EVA 射出 Injection H03 EVA 发泡 Foaming H04 EVA 裁断Cutting K01 贴合 ( 仓库 ) Lanination Kode untuk Working Center

4. Flow Chart Work Center Accounting IE membuat LB early untuk dijadikan data yang akan di input, detil tiap proses, kebutuhan MP dan Mesin Apabila di kemudian ada kaizen improvement, harus di buatkan work centre yang baru Alur Work Center Ketika produk baru rilis ada proses baru . IE per;u membuat Work center & Routing yang mendeskripsikan proses Ketika ada line produksi baru dan mesin baru , yang memerlukan work center, atau proses ada yang perlu di adjust yang memerlukan revisi working center Finance perlu mengecek perubahan pada cost center, jika ada yang berubah perlu maintenance, kemudian accounting akan set up salary rate Berdasarkan balasan dari akunting , kemudian lakukan revisi pada work center dan costing center

5. Standard Internal Code If it is new added from current code list, have to add into list Jika baru ditambahkan dari kode list, perlu dimasukkan ke dalam daftar Have to be built up by IE team Harus dibuat oleh IE Team Situation Standar Kode Internal

6. Name of work center/location/PIC Standard Internal code (pre pared time/MP/Machine) General Data 基本资料 Data umum Capacity Calculate the time of output Capacity Data 产能 Data Kapasitas Planning parameter Calculate the time from beginning until finished Scheduling Data 排程 Data Jadwal It belongs cost center Calculate the time from beginning until finished and cost Costing Data 成本 Data Biaya Work Center Output : 100 / pair, work order: 1000 pairs Time: 1000 / 100 = 10 H (1 D) Two production line can work for this work order ( 1000 pair) Planning schedule: 1000 / 100 / 2 = 5 H 8H * 50 = 400 H Out of stitching is 800 pair that there 50 people to work, the cost calculation is 8H * 50 = 400 H Work center means that production unit, which is like production line and machine Work center adalah unit produksi , yang termasuk line produksi dan mesin A work center can be one or several direct production operator, which combined from one or several machine, current our group set up work center by production line Work center dapat hanya satu atau beberapa , yang terdiri dari 1 atau beberapa mesin , saat ini work center di set up berdasarkan line produksi Nama Work Center/ lokasi /PIC
Kode Internal Standar ( waktu prepared / MP / Mesin ) Kapasitas
Hitung waktu output Parameter planing Hitung waktu dari awal sampai selesai Itu milik cost center Hitung waktu dari awal sampai selesai dan biaya Output : 100 / pair, work order: 1000 pairs Waktu: 1000 / 100 = 10 Jam (1 Hari) Dua line produksi dapat bekerja untuk work order ini ( 1000 pasang) Jadwal perencanaan : 1000 / 100 / 2 = 5 H 8H * 50 = 400 H Dari proses sewing adalah 800 pasang dan terdapat 50 orang operator, perhitungan biaya adalah 8H * 50 = 400 H

7. Flow chart of Routing and Production Version Opportunity Improvement Confirm by email 1 week Alur Routing and Production Version Ketika produk baru rilis ke tahap SMS Technical akan membuat PFC Tim IE/ HQ IE mengukur CT dan menambahkan allowance, set up standar process dan waktunya Jika operator familiar dengan proses dan skill, tim IE akan mengukur ulang standar waktunya Setelah mendapat approval dari management, routing perlu dimaintain meliputi purchasing code dari bagian purchasing, jika production code berubah , purchasing perlu memberi tahu via Email Kode routing: CA01/ CA02 Berdasar BOM dan Routing membuat Production version Akunting berdasar BOM dan routing membuat standar estimasi biaya

8. 途程 Routing Production code Kode Produksi Self-Making PP01 、 Outsourcing PP02 Production source/tooling 含成品 Routing Operate 0040 Operate 0030 Operate 0020 n n Work center n n Station name n n Control set-up n n Standard time Operate 0010 Collect process time Routing means material code needs treatment and process Routing berarti kode material butuh treatmens dan proses Routing needs work center and related information ( sewing machine/Heat pressing/ injection) Routing perlu work center dan informasi lainnya (Sewing machine/Heat Pressing/Injection) IE will measure time and put the standard output into SAP IE akan ngukur cycle time dan memasang standar output ke SAP

9. Production version Routing BOM Production version Production version is combined from Routing and BOM One material code has two routing, one is manual way and automatic way, two way got big different efficiency, which needs to make two production version If it is over capacity for self-making, which need to do outsourcing. It need to make multi-production version Production version adalah gabungan dari Routing and BOM Jika sudah over kapasitas untuk self-making, perlu dilakukan outsourcing. Perlu membuat multi-production version Satu kode material memiliki dua Routimg , satu adalah cara manual dan cara otomatis , dua arah mendapat efisiensi besar yang berbeda , yang perlu membuat dua production version