presentation of performance indicators and parameters

radhakrishnanunni 19 views 35 slides Jun 13, 2024
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About This Presentation

business management


Slide Content

Line Blind Valves Enhance Safety, Save Time, and Increase Process Efficiency

Bill Berge Taina Christner www.flowandcontrol.com www.lineblindvalve.com Jarrod Lentz

Line Blanking or Blinding Stop a process f low by p lacing an o bstruction in the line. Line Blinding also p revents release of combustible and toxic materials & vapors or gasses into the general work area. When do we Blank or Blind? Some Examples Include; Process & Change over Requirements Confined Space or Vessel Entry Commissioning or Startup Maintenance Repairs Welding Extended Shutdown

Blanking/Blinding (the 1980s Way) Pipe Size Personnel Needed Hours Tools ½”-14” 2-4 1-4 Gaskets, Nuts Bolts, Tools, Hoisting Apparatus 16”-60” 4-10 1-12 Gaskets, Nuts Bolts, Tools, Hoisting Apparatus

Industry Proven – Blanking& Blinding With a Line Blind Valve Pipe Size Personnel Needed Hours Tools ½”-60” 1 20 seconds to 5 minutes

Sammi Machinery Co. , is a W orld~Class Supplier in the line blind valve industry who’s Key-Focus is to be the best in design, engineering and manufacturing of industrial line blind valves! Sammi’s only business activity is Line Blocking Technology! Sammi is an ISO9001:2008 Company Engineering and designs are based on ASME Section VIII, division 1. Spectacle plates are designed based on ASME B31.1 and comparatively checked by API 590. Hazard analyses for applicable valves in accordance with EN 1050. Quality Control.

A Sample of USA Sammi Machinery Customers are: CHEVRON EXXON MOBILE SHELL BP LUBRIZOL CHEVRON PHILLIPS CHEMICAL GE POWER SYSTEMS RHODIA (SOLVAY) DOW MONSANTO KAO SPECIALTIES DUPONT FORMOSA PLASTIC DUKE ENERGY BAYER BASF ASHLAND ROCHE

Absolute Shutoff Quick Change One Operator No Line Spread Cost Saving No Tools Safe Simple Structure

Sammi Sliding Type SIZES AND PRESSURE CLASSES Available from 1”-60” ASME Pressure Classes 150, 300, 600, 900, 1500 (Additional Sizes and Pressure Classes Upon Request) STANDARD MATERIALS Carbon steel Body with Stainless steel for wetted parts or All stainless steel construction Special materials available upon request STANDARD SEALING Elastomer O-rings. ( FKM, EPDM, Aflas , FVMQ, FFKM, etc ) Encapsulated O-rings ( FEP+Viton , PFA+Viton , PFA+Silicone ) Spiral Wound or Graphite seal rings for high and low temperature applications Special seal ring material available upon request

Example of an ROI completed for a recent customer

Parts and Warranty Standard Maintenance is gasket replacement. All gaskets can be replaced at site Replacement period of seal ring can be different by gasket kind and working conditions ▶ Sammi Machinery offers a standard 3 years warranty except sealing materials

Double Lock System Handle is secured by SS chain and locked in double so it’s safe even from extreme vibration Double Sealing When first O-ring is damaged , a second O-ring keep is there to prevent leakage. O Rings may be purchased anywhere as they are standard design. Part Description Safety Features

Bleeder connection This bleeder is able to drain out fluid remaining in the line before operation Automation Remote control is available with automated operation like other conventional control valves. Options

20℃ 30℃ 40℃ 50℃ 60℃ 70℃ 80℃ 90℃ 100℃ → Sliding type, NPS 24, ASME Class 300, Carbon Steel body Valve, part coupled thermal-structural F.E. Analysis (ABAQUS Ver. 6.8-EF1) ISO View ※ Stress Distribution ※Fire Safety Test Extensive Testing

▲ ASTM Specification - ASTM F1020-82 : Standard specification for Blind valve for Marine Application ▲ ASME Specification - ASME Sec.Ⅱ : Materials - ASME Sec. Ⅷ Div. Ⅰ: Rules for Construction of Pressure Vessels - ASME Sec. Ⅸ : Qualification Standard for Welding and Brazing Procedures, Welders, Brazers , and Welding and Brazing Operators - ASME B16.5 : Pipe Flanges and Flanged Fittings - ASME B16.34 : Standard for valves-Flanges, Threaded and Welding end - ASME B 16.10 : Face-to-Face and End-to-End Dimensions of Valves - ASME B 31.1 : Power Piping - ASME B 31.3 : Process Piping ▲ API Specification - API Spec. Q1 : Specification for Quality Program for the Petroleum and Natural Gas Industry - API Spec. 5L : Specification for Line Pipe - API Spec. 605 : Larger-Diameter Carbon Steel Flange - API 598 : Valve Inspection and Test - API 607 : Fire Test for Soft-Seated Quarter Turn Valves. - API 590 : Steel Line Blanks Meeting & Exceeding the following Specifications

36” compact type blind for isolation Ethylene(-104deg.C) line at Loading Arm Reference Pictures Sammi Line Blinds in use

Ethane line of cracking heater for Ethylene plant Product carrier tank isolation (On board ship) Sammi Line Blinds in use

Cooler isolation for fast chemical cleaning without stopping of the process A loading arm construction Reference Pictures Sammi Line Blinds in use

Your Benefits No more manual nuts and bolts line blinding No downtime for lines to cool down No Cleaning your existing gate valve seats to ensure closure 100% Bubble-Tight Shutoff Visible Inspection and O-Ring replacement can be done inline Quick Change (heavy pipeline can be blinded in less than 5 minutes) Only one operator needed with no tools or hoisting apparatus No Line Spread

Questions? Comments? Do you see any process applications?

Need More Information? Visit our Line Blind Center www.lineblindvalve.com

Need More Information? Visit our website at www.flowandcontrol.com

Why ceramic valves ? 4/18/14 © CERA SYSTEM Verschleißschutz GmbH 28 Abrasive & Corrosive Applications Longer service life than Commodity Valves Individual wear parts

Design against wear 4/18/14 © CERA SYSTEM Verschleißschutz GmbH 29

Standard T echnical D ata 4/18/14 © CERA SYSTEM Verschleißschutz GmbH 30 Flange Sizes: (1/2“) – (12”) Center Body Sizes: (1/2“) – (6“) Class: (ANSI 150 – 300 lbs) (ANSI 600 lbs) available Temperatures: standard. up to +180°C special: up to +850 C available Face-to-face: ANSI B16.5 or custom Leakage rate acc. to ANSI IV (ANSI V Available) Actuator mounting acc. To ISO 5211

4/18/14 © CERA SYSTEM Verschleißschutz GmbH 31 BALL VALVE • KST Body & flanges: SS304 Stem: 2205 Duplex Stainless Steel Ball: Zirconia Ceramic Seats: 99.5% Alumina Ceramic Liners: 99.5% Alumina Ceramic Packing & sealing: VITON / PTFE

4/18/14 © CERA SYSTEM Verschleißschutz GmbH 32 BALL VALVE • KSV Body: SS304 (not wetted) Flanges: CS fully HALAR C oated Stem: Alloy 59 Ball: Zirconia C eramic Seats: 99.5% Alumina Ceramic Liners: 99.5% Alumina ceramics Packing & Sealing: Viton / PTFE

4/18/14 © CERA SYSTEM Verschleißschutz GmbH 33 BALL VALVE • KAT SPRING LOADED Upstream S eat Class V Shutoff

4/18/14 © CERA SYSTEM Verschleißschutz GmbH 34 Sliding Disc Valve Flange Connections – 3/8” to 3” Temp. to 310°C (special SSC HT: 450°C) Body: SS304 Flanges: SS304 Stem SS304 Discs: 99.5% Alumina Ceramic Liners: 99.5% Alumina Ceramic Packing & sealing: Viton, PTFE Control of small flows. Low CV requirements. Pulp & paper: TiO2, talcum, MgO2, kaolin, clay, lime.

Pulp & Paper applications 4/18/14 © CERA SYSTEM Verschleißschutz GmbH 35 Pulp preparation (from pulp to digester): - Pulp + Sulfuric Acid or Sodium S ulfite lime mud. - Pulp rejects from cooker / digester: pulp + lime - Causticizing : green liquor treatment with lime Paper machines (color kitchen): -Paper upgrading: filler & absorber materials, i.e. Kaolin, Magnesium Peroxide, hydro-coal. -Paper coating / glazing: Titanium Dioxide, s ilica, talcum