Product (CAT ) AFTERTREATMENT SYSTEM Clean

pawan463581 10 views 16 slides Aug 29, 2025
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About This Presentation

CAT AFTERTREATMENT


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C 1 8 HRC PRODUCT BRIEF AP S&CS, IPSD © 2023 C a t e r p il l a r . A l l R i g h t s R e s e r v e d . CAT , C A T E R P I LL A R , L E T ’ S D O T H E W O R K , th e i r r e spe c tive lo g os, " C a t e r p il l a r Y e l l o w " , the "P ow e r E d g e " and C a t “ M o d e rn H e x ” t r a de dress as w e ll a s c o r po r a te a nd p r od u c t i den t ity u s e d h e r e in, a re tr a d e m a rks of C a t e r p il l a r a nd m a y n o t b e u s e d w i t h o u t p e r m i ss i o n . © 2023 Caterpillar All Rights Reserved

C 1 8 HRC Product Overview– Metric (Imperial) J a p a n 2 01 4 (575-630) rpm © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 2 © 2023 Caterpillar All Rights Reserved C18 (<560 kW) EU Stage V E m i ss i o n s s t a n d a r d s U .S . E P A T i e r 4 Final Korea Tier 4 Final N u m b e r o f c y li n d e r s 6 D i s p l a c e m e n t L i t r e ( I n c h e s 3 ) 18 . 1 ( 1 1 4 . 5 ) A f t e r t r ea t m e n t D O C + D P F + S C R C o m bu s t i o n s y s t e m D i r e c t i n j e c t i o n A s p i r a t i o n T u r b o c h a r g e d P o w e r kW ( h p ) 4 2 9 - 4 7 R a t e d s p e e d s r p m 1 8 00 - 20 M a x i m u m T o r q ue N- m ( l b - f t ) @ 2 9 5 3 ( 217 8 ) @ 1 3

https://youtu.be/qx2oGrgo-Cw Video- Emission Technology (4.5 minutes) © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 3 © 2023 Caterpillar All Rights Reserved https://youtu.be/qx2oGrgo-Cw

Stage IIA: 130 Stage IIIB: 130 Stage IIIB: 56 Emissions Legislation - Overview 0.45 How typical technology building blocks 0.4 0% 0.35 0.3 0.25 0.2 0.15 0.1 % 0.05 0.02 5 4.7 0.4 3.4 2 NOx, g/kW.hr all engines above 56kW © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 4 © 2023 Caterpillar All Rights Reserved I n c r e a s i n g C o m p l e x i t y P m, g / k W . h r 95 % 93 % 90 % Tier 4 Final: Drives NOx aftertreatment on Tier 4 Interim: Intended to drive particulate filters for all engines above 19kW (37kW for EU) T0-T2: Mechanical T3: Electronic & CR T 4 i: S i m p l e A / T D O C , S C R o r D P F T4F/India 4: Further engine & A/T optimisation Stg V/India 5: DPF Forcing Tier 3: 56– 75kW 3 15% T i e r 3 : 7 5 – 130k W T i e r 2 : 13 – 560k W 50% 90 80% T i e r 4 F 2014 / 201 5 T i e r 4 i : 1 3 – 560k W T i e r 4 i : 5 6 – 130k W 0. 5 1 1. 5 2. 5 3 3. 5 4 4. 5

C 1 8 HRC Product Technology Highlights Turbocharger E GR Fuel System Regen System SCR Treatment Cat Regeneration C18 < 560 kW DOC + DPF Single Yes Electronic Unit Yes Engine Out: NOx vs PM © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 5 © 2023 Caterpillar All Rights Reserved P rodu c t P M Af t e r Mechanical I n j e c t o r ( M E U I ) S y s t e m ( CR S )

C18 DPF Regeneration Introduction DPF lamp will be a c t i v e w he n r e g e n i s n ee d e d • The trapped particulate matter (soot) is cleaned from the DPF through a catalytic reaction and by heating the filter through a process called Regeneration. Regeneration can be triggered by soot level and other maintenance activities. Regeneration can happen automatically: Be aware of high exhaust temperature when regeneration is happening. DPF will have to be replaced if soot load exceeds maximum limit; • • • Below lamp is on when regen is happening • When regeneration fails, call your dealership to support. © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 6 © 2023 Caterpillar All Rights Reserved

Operation Tips for Tier4 final products(1.5 minutes) Be aware of : • Delayed engine shutdown Wait To Disconnect Lamp Any warning code, contact dealership • • © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 7 https://youtu.be/cgGMkMSlzvo © 2023 Caterpillar All Rights Reserved

Operation Tips for DEF Be aware of : • • • DEF Source DEF Storage DEF Filling © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 8 © 2023 Caterpillar All Rights Reserved https://youtu.be/4BrTy71QuVM

Operation Tips for Inducement • Engine derates, vehicle speed limits, or other actions i n t e nd e d t o p r o m p t t he op e r a t o r t o r e p a i r or m a i n t a i n t h e emission control system. Triggers: Whenever you see a code warning, please contact your dealership for support •      Low DEF Level Dosing Interruption Poor DEF Quality NOx Control System Diagnostics (NCDs) Impeded EGR Valve Warning i nd i c a t o r f o r t h e a f t e r t r ea t m e n t s y s t e m . • Levels of Inducement    Level 1 : warning lamp Level 2 : certain amount of derate L e v e l 3 : h i g h e r a m o u n t o f d e r a t e , o r s hu t d o w n / i d l e o n l y © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 9 © 2023 Caterpillar All Rights Reserved

Maintenance Interval Schedule © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 10 F o r d e t a il s r e f e r t o O M M © 2023 Caterpillar All Rights Reserved

Fuel Specification Higher Fuel Purchase Costs Rapid Failure & Machine Downtime Former Fuel >5000ppm High Aftertreatment Replacement Cost Low Sulphur Fuel 50ppm Risk of Unintentional fuel Contamination ULSD 15ppm R e qu i r e m e n t © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 11 © 2023 Caterpillar All Rights Reserved

Lube Oil Specification CF-4 Oils Widely Used In Local Market Significantly Reduced DPF Filter Service CK-4 Risk Around Spec CJ-4 Oils $ $ Core Engine Component Durability 4 $ © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 12 © 2023 Caterpillar All Rights Reserved CJ-4 CI-4 CH-4 CG-4 CF-

DEF Quality & Handling New Concept for Machine Operators Significant Storage & Handling Education P oo r D E F s t o r e & C o n t a m i n a t i o n Significant Change Management Exercise © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 13 © 2023 Caterpillar All Rights Reserved

Results of Mishandling DEF • DO NOT use contaminated transfer containers. Poor handling practices will contaminate the DEF supply and potentially require replacement of DEF system components • DO NOT use incorrect dispensing materials O n l y u s e m a t e r i a l s s p e c i f i c a ll y d e s i g n e d f o r resulting in significant customer expense. Stainless steel bolt submerged in DEF for 9 days © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 14 © 2023 Caterpillar All Rights Reserved

SCR poisoned Incorrect Fluids DOC plugged or poisoned • • • • • High Sulphur diesel High ash Oil Poor quality DEF DEF mis-fill Airborne harmful gas DEF Filter plugging or mis-filling High Replacement A / T F a i l u r e : Cost • • • • • • SCR/DOC Poisoned DEF System plugged Low NOx Conversion White smoke during Regen Inducement & 100% de-rate Machine down Ash plugged DPF Cracked DPF and visible smoke © 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, "Caterpillar Yellow", the "Power Edge" and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Caterpillar: Confidential Green 15 © 2023 Caterpillar All Rights Reserved

© 2023 C a t e r p il l a r . A l l R i g h t s R e s e r v e d . CAT , C A T E R P I LL A R , L E T ’ S D O T H E W O R K , th e i r r e spe c tive lo g os, " C a t e r p il l a r Y e l l o w " , the "P ow e r E d g e " and C a t “ M o d e rn H e x ” t r a de dress as w e ll a s c o r po r a te a nd p r od u c t i den t ity u s e d h e r e in, a re tr a d e m a rks of C a t e r p il l a r a nd m a y n o t b e u s e d w i t h o u t p e r m i ss i o n . © 2023 Caterpillar All Rights Reserved Caterpillar: Confidential Green
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