Production and Quality Management(PQM) - Unit 1 PPT - Chapter 2 : Topic Process Planning - Diploma 4th Semester - Mechanical Engineering - N Scheme - 4020440

1020-Diploma in Mechanical Engineering - 4020440- IV Semester - Production and Quality Management - Unit 1 PPT - Process Planning Prepared By…
U. ARAVIND, B.E., M.I.S.T.E.,
LECTURER / MECHANICAL ENGINEERING
LAKSHMI AMMAL POLYTECHNIC COLLEGE
K.R. NAGAR, KOVILPATTI - 628 503
THOOTHUKUDI DISTRICT, TAMIL NADU
Mobile No: 9943244068
Email Id: [email protected]
[email protected]

1. U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
UNIT 1 : PROCESS PLANNING AND SELECTION
4020440 PRODUCTION AND QUALITY
MANAGEMENT
உற்பத்திமற்றும்தரமமலாண்மம
PROCESS PLANNING (செயல்முமைதிட்டமிடல்)

2. TopicsIntroduction
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
Unit 1: Process
Planning and
Selection
1.Production
2.Process
Planning
3. Process
Selection

3. DefinitionProcess Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

4. Activities Planned in Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

5. Information Required to do Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
•Quantitytobeproduced
•DetailedSpecificationsofthe
product
•Qualityofproduct
•Availabilityofequipment,tooland
manpower
•Standardtimeforeachoperation
•Sequenceofoperationstobe
performedontherawmaterial
•Listofequipment'sonwhich
operationswillbeperformed
•Processcapabilityofeachmachine
andequipment

6. Factors Affecting Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

7. PROCESS PLANNING PROCEDURE
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
Preparation and Study of Working Drawing
Taking “Make or Buy Decision”
Selection of Manufacturing Process
Selection of Machine and equipment
Selection of materials and Preparing bill of materials
Selection of Jigs, Fixtures, Tools and other attachments
Planning the Operations
Preparing various documents

8. 1. Working Drawing
Preparation
Process Planning Procedure
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

9. Working Drawing
Assembly
Drawing
It shows
complete
product with
all its parts in
proper
relationships
Sub-Assembly
Drawing
It concerned
with
particular
group of parts
Detail
Drawing
It shows each
parts
individually
with
dimensions,
material
specification
and other
information's
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

10. 2. Make or Buy DecisionProcess Planning Procedure
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

11. 2. Make or Buy DecisionProcess Planning Procedure
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

12. 2. Make or Buy DecisionProcess Planning Procedure
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

13. Break Even Analysis (BEA)
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

14. Break Even Point (BEP)
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

15. Break Even Point (BEP)
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

16. 1. Fixed
Cost
This is a
cost which
remains
constant.
This does
not depends
on quantity
of
production.
1. Tooling
and Setup
Cost
2. Interest
on
investment
3.
Depreciation
Cost
4. Rent of
Building if
any
5. Insurance
charges
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

17. 2. Variable
Cost
This is a cost
which varies
proportionally
to the quantity
produced.
1. Labour Cost
2. Material
Cost
3. Operation
Cost –Power,
It increases if
the quantity of
production is
increased.
It decreases if
the quantity of
production is
decreased.
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

18. Break Even Point
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
Formula

19. Manual Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

20. Manual Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

21. Automated Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

22. Automated Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
DrawingLogic
Process
Plan
Part

23. AdvantagesAutomated Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

24. Generative Process Planning
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

25. IntroductionLine Balancing
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

26. DefinitionLine Balancing
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

27. U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.
UNIT 1 : PROCESS PLANNING AND SELECTION
4020440 PRODUCTION AND QUALITY
MANAGEMENT
உற்பத்திமற்றும்தரமமலாண்மம

28. IntroductionValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

29. IntroductionValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

30. IntroductionValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

31. Types of
Values
Cost Value
Use Value
Esteem Value
Exchange
Value

32. Cost Value
It is the sum of raw
material cost,
Labour cost and
other overhead
costs to produce the
product.
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

33. Use Value
Its also called
Functional Value.
It considers the
function by a
component
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

34. Esteem
Value
It involves the
qualities and
appearance of a
product which
attracts customers.
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

35. Exchange
Value
A product posses
exchange value, if
it can be exchanged
for some thing else
because of its
qualities
U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

36. IntroductionFunction
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

37. DefinitionValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

38. Value AnalysisValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

39. AimValue Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

40. Cost ReductionCost Control
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

41. When to do Value Engineering
1/7U.Aravind, Lecturer, Department of Mechanical Engineering, Lakshmi Ammal Polytechnic College, Kovilpatti.

42. Product
Identification
Information
Collection
Defining
Functions
Creating
Alternatives
Evaluating
the
Alternatives
Developing
Alternatives
Implement
ing
Alternativ
es
Steps in Value Analysis

43. Any Q ?
1/7
U.Aravind,
Lecturer / Mechanical Engineering,
Lakshmi Ammal Polytechnic College.,
Kovilpatti, Thoothukudi.