Production Performance Mar-24.ppffddfdtx

fddeeff

1. Production Performance On March Dated: 30/03/2024

2. Agenda Overall Equipment Effectiveness Production Performance to Plan Manufacturing Product ivity (Quantity cartons/Manhour) Production Output BOM Yield and Wastage Water Consumption Electricity Consumption Glue Consumption Chemical Consumption Total Downtime

3. I. Overall Equipment Effectiveness OEE(%)= ( Production Good Time( mn ) /Effective Working Time( mn ) )x100% Target YTD Note That: OEE Target has been recalculated because Effective Working Time is changed from 8h to 9h. So, we still calculate based on 2500 cartons per days.

4. I. Overall Equipment Effectiveness (Cont.) March Target

5. II. Production Performance to Plan Production Performance Rate(%) = (1- ) x 100%   YTD Target

6. II. Production Performance to Plan (Cont.) March Target

7. I II . Manufacturing Productivity Manufacturing Productivity= Total Carton Packed / (Effective Working hour x Direct Manpower) YTD Target Note That: Productivity Target has been recalculated because Effective Working Time is changed from 8h to 9h. So, we still calculate based on 2500 cartons per days.

8. IV. Production Output Month Produced Goods Reject Finished Goods January 3833 3833 February 10370 10370 March 11137 11137 YTD Produced Goods (Cartons) Produced Goods (%) Reject (Cartons) Reject (%) Finished Good (Cartons) Finished Good (%) 2024 25340 100% 0% 25340 100%

9. IV. Production Output (Cont.)

10. V. BOM Yield and Wastage YTD Target Target YTD Target Target YTD YTD

11. V. BOM Yield and Wastage (Cont.) Materials in March Material by type Total Wastage (%) Yield(%) Preform 1.57% 98.43% Caps no logo 1.33% 98.67% Body Label 1.47% 98.53% Empty Carton 1.56% 98.44% Material by Size Total Wastage (%) Yield(%) Preform 350ml 0.90% 99.10% Caps no logo 1.33% 98.67% Body Label 350ml 1.28% 98.72% Empty Carton 350ml 0.52% 99.48% Preform 500ml 1.34% 98.66% Body Label 500ml 1.37% 98.63% Empty Carton 500ml 2.13% 97.87% Preform 1500ml 6.69% 93.31% Body Label 1500ml 3.22% 96.78% Empty Carton 1500ml 1.81% 98.19%

12. VI. Water Consumption Water Consumption (L/LOP) = Total Water Consumption / Total Finished Goods YTD Target There was an error on water consumption on February. Result was showed 15 L/LOP which is correct. The correct result is 33 L/LOP

13. VI. Water Consumption (Cont.) Average Total

14. VII. Electricity Consumption Electricity Consumption ($ /Carton) = Total Electricity Consumption ($ ) / Total Finished Goods (Carton) YTD Target Month Consumption (KWh) Consumption ($) Finished Goods (Cartons) Consumption Rate ($/Carton) Jan-24 10488 1436.853 3833 0.3749 Feb-24 13944 1910.324 10370 0.1842 Mar-24 13552 1856.621 11137 0.1667

15. VIII . Glue Consumption Glue Consumption ($ /Carton) = Total Glue Consumption ($ ) / Total Finished Goods (Carton) YTD Target Month OPP Label Glue (Pcs) OPP Label Glue ($) Carton Glue (Kg) Carton Glue ($) Total ($) Jan-24 5 $ 27.50 15 $ 102.00 $ 129.50 Feb-24 3 $ 16.50 27 $ 183.60 $ 200.10 Mar-24 7 $ 38.50 21 $ 142.80 $ 181.30

16. IX. Chemical Consumption Chemical Consumption ( ¢/Carton) = Total Chemical Consumption ( ¢) / Total Finished Goods (Carton) YTD Target Date NaOCl (L) Citric Acid (Kg) NaOH (Kg) NaOCl ($) Citric Acid ($) NaOH($) Total ($) Jan-24 30 22 63 44 107 Feb-24 35 42 73.5 84 157.5 Mar-24 30 53.5 63 107 170

17. X . Total Downtime YTD Target

18. X . Total Downtime (Cont.)

19. X . Total Downtime (Cont.)

20. X . Total Downtime (Cont.)

21. X . Total Downtime (Cont.)

22. X . Total Downtime (Cont.) We had changeover several times but we consider as Planned Maintenance’s Day.

23. X . Total Downtime (Cont.) On 22 th March, there are 81 cartons are on-hold products due to Scrap on finish of bottles.

24. Thank you!