Production Performancfffffffffffffe July-24.pptx

chantholtouch1990 4 views 22 slides Aug 02, 2024
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About This Presentation

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Slide Content

Production Performance On July Dated: 02/08/2024

Agenda Overall Equipment Effectiveness Production Performance to Plan Manufacturing Product ivity (Quantity cartons/Manhour) Production Output BOM Yield and Wastage Water Consumption Electricity Consumption Glue Consumption Chemical Consumption Total Downtime

I. Overall Equipment Effectiveness OEE(%)= ( Production Good Time( mn ) /Effective Working Time( mn ) )x100% Target YTD Note That: OEE Target has been recalculated because Effective Working Time is changed from 8h to 9h. So, we still calculate based on 1890 cartons per days.

I. Overall Equipment Effectiveness (Cont.) Target YTD

II. Production Performance to Plan Production Performance Rate(%) = (1- ) x 100%   YTD Target

II. Production Performance to Plan (Cont.) YTD Target

I II . Manufacturing Productivity Manufacturing Productivity= Total Carton Packed / (Effective Working hour x Direct Manpower) YTD Target Note That: Productivity Target has been recalculated because Effective Working Time is changed from 8h to 9h. So, we still calculate based on 2500 cartons per days.

IV. Production Output Month Produced Goods Reject Finished Goods January 3833 3833 February 10370 10370 March 11137 11137 April May 230 230 June 5806 5806 July 6686 6686 YTD Produced Goods (Cartons) Produced Goods (%) Reject (Cartons) Reject (%) Finished Good (Cartons) Finished Good (%) 2024 38062 100% 0% 38062 100%

V. BOM Yield and Wastage YTD Target Target YTD Target Target YTD YTD

VI. Water Consumption Water Consumption (L/LOP) = Total Water Consumption / Total Finished Goods YTD Target

VI. Water Consumption (Cont.) Average Total

VII. Electricity Consumption Electricity Consumption ($ /Carton) = Total Electricity Consumption ($ ) / Total Finished Goods (Carton) YTD Target Month Consumption (KWh) Consumption ($) Finished Goods (Cartons) Consumption Rate ($/Carton) Jan-24 10488 1436.853 3833 0.3749 Feb-24 13944 1910.324 10370 0.1842 Mar-24 13552 1856.621 11137 0.1667 Apr-24 6072 831.862 May-24 4328 592.935 230 2.578 Jun-24 10656 1459.86 5806 0.2514 Jul-24 8664 1186.96 6686 0.1775

VIII . Glue Consumption Glue Consumption ($ /Carton) = Total Glue Consumption ($ ) / Total Finished Goods (Carton) YTD Target Month OPP Label Glue (Pcs) OPP Label Glue ($) Carton Glue (Kg) Carton Glue ($) Total ($) Jan-24 5 $ 27.50 15 $ 102.00 $ 129.50 Feb-24 3 $ 16.50 27 $ 183.60 $ 200.10 Mar-24 7 $ 38.50 21 $ 142.80 $ 181.30 Apr-24 $ 0 .00 $ 0.00 $ 0.00 May-24 $ 0 .00 $ 0.00 $ 0.00 Jun-24 7 $ 38.50 $ 0 .00 $ 38.50

IX. Chemical Consumption Chemical Consumption ( ¢/Carton) = Total Chemical Consumption ( ¢) / Total Finished Goods (Carton) YTD Target Date NaOCl (L) Citric Acid (Kg) NaOH (Kg) NaOCl ($) Citric Acid ($) NaOH($) Total ($) Jan-24 30 22 63 44 107 Feb-24 35 42 73.5 84 157.5 Mar-24 30 53.5 63 107 170 Apr-24 21.5 45.15 45.15 May-24 46.50 31 97.65 62 159.65 Jun-24 19 1 39.90 2 41.90 Jul-24 8 47 16.80 94 110.80

X . Total Downtime YTD Target

X . Total Downtime (Cont.)

X . Total Downtime (Cont.)

X . Total Downtime (Cont.)

X . Total Downtime (Cont.)

X . Total Downtime (Cont.)

X . Total Downtime (Cont.)

Thank you!
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