Project Proposal_Template Machinery. (1) (1).pptx

project oproposal template

1. DESIGNING,DEVELOPMENT OF GREEN STENTER (DRYER) & DRYER FINISHING & COATING INDUSTRY

2. # Category Details 1. Title of Project DESIGNING,DEVELOPMENT OF GREEN STENTER(DRYER) & DRYER FINISHING MACHINE FOR TEXTILE & COATING INDUSTRY 2. PI’s Name Dr. PANKAJ GANDHI 3. Designation DIRECTOR 4. Institute’s / Organization Name MANMADE TEXTILES RESEARCH ASSOCIATION (MANTRA) 5. Machine Category TECHNICAL TEXTILE 6. Name of Industry / Project Partner YAMUNA MACHINES PVT.LTD. 7. Role of Industry Partner To asses in design and complete development/manufacturing of the 5 chamber stenter machine To install the stenter machine and monitor the complete process To help in design and development of electro-mechanical control system for air circulation, exhaust blowers and hot oil valves To help the trail runs on the stenter machine for performance evaluation The industry partner agreed to contribute 20% of the project cost. 8. Timeline of Project 3 years 9. Total Cost of the Project (INR Lakhs) 632.79 Grant Sought from Ministry (INR Lakh) 506.23 Project / Industry Partner Share (INR Lakh) 126.56 1. Basic Details

3. # Category Details 1. Objectives ( i ) Scope & Boundaries of the new Machinery/ Equipment Development GREEN DRYER MACHINES WITH LONGER LIFE.THIS MACHINE CAN BECOME IMPORT SUBSTITUTE FOR INDIAN TEXTILE PROCESSING AND COATING INDUSTRY.THIS WILL PROMOTE MAKE IN INDIA IDEOLOGY.ALSO IT WILL HELP IN ENERGY SAVING AND REDUCING CARBON EMISSION. (ii) Focused Area of Application(s)/ Technology DRYER FINISHING MACHINE FOR TEXTILE & COATING INDUSTRY 2. Technology Readiness Level (TRL) ( i ) Existing TRL on the proposed topic CURRENTLY GREEN DRYER MACHINE WITH ENERGY EFFICIENT ARE NOT MANUFACTURED IN INDIA.IT IS IMPORTED FROM EUROPEAN & KOREAN COUNTRIES WHICH INCREASE COST . SURAT IS A HUB FOR MANMADE FIBRE THERE IS AN AMPLE SCOPE FOR DEVELOPMENT IN TECHNICAL TEXTILE .SO THERE IS AN NEED OF DEVELOPMENT OF STENTER FOR TECHNICAL SECTOR . (ii) TRL to be achieved at the end of the project GREEN DRYER STENTER MACHINE WITH LONGER LIFE WILL BE DEVELOPED AFTER THE END OF PROJECT.THIS MACHINE WILL BECOME IMPORT SUBSTITUTE FOR INDIAN TECHNICAL TEXTILE SECTOR & IDEOLOGY OF MAKE IN INDIA WILL BE PROMOMTED. 3. Critical Process & Technology COATING & DRYING MACHINE FOR TECHNICAL TEXTILE 4. Novelty ENERGY EFFICIENT & LOW COST IN COMPARISON TO IMPORTED MACHINE . 5. Technical Feasibility of the proposed Project PROJECT IS FEASIBLE IN CONTEXT OF STUDY CARRIED OUT BY US ON ENERGY MODELING BASED BENCHMARKING OF STENTER USED IN TEXTILE INDUSTRIES 6. Current status of the innovation ( i ) International SIMILAR TECHNOLOGY SUPPLIED BY STENTER MANUFACTURING COMPANIES OF EUROPEAN AND KOREAN COUNTRIES. (ii) National NONE OF INDIGEONOUS SUPPLIER ARE ABLE TO MAKE ENERGY SUFFICIENT STENTER FOR TECHNICAL TEXTILE. 7. Technology gap to be identified & approach to address BASED ON ENERGY EFFICIENT DATA COLLECTED OF STENTER MACHINE AVAILABLE IN INDIA & TECHNOLOGY EVALUATION OF STENTER SUPPLY BY EUROPEAN & KOREAN COMPANY IT WAS FOUND THAT INDIAN STYENTER ARE NOT IN LINE WITH IMPORTED STENTER FOR DEVELOPMENT OF TECHNICAL TEXTILE. 2 . Technical Details

4. # Category Details 1. Comparative analysis of proposed Machine/ Equipment ( i ) Existing Machine/ Equipment Available in market AT PRESENT STENTER MANUFACTURING COMPANIES OF EUROPEAN AND KOREAN COUNTRIES ARE MANUFACTURING THIS TYPE OF STENTER MACHINE FOR TECHNICAL TEXTILE. (ii) Proposed Machine/ Equipment GREEN STENTER (DRYER) & FOR COATING INDUSTRIES IN TECHNICAL TEXTILE. (iii) Benefits of the proposed Machine/ Equipment STENTER FRAMES CAN BE USED FOR A DRYING THE COATED MATERIALS. DURING DRYING STAGE A SURFACE SKIN IS FORMED BY INFRARED HEATERS, THE SURFACE IS OPTIONALLY EMBOSSED & CHEMICALLY COMPLEX FOAM IS SLOWLY CURED IN DRYING RANGE IN STENTER. ANOTHER BENEFIT OF UTILIZING STENTER MACHINES IS INCREASED PRODUCTIVITY. THE MACHINE CAN PROCESS LARGE VOLUMES OF FABRICS AT ONCE, REDUCING THE TIME AND LABOR REQUIRED TO PROCESS THEM MANUALLY. THE AUTOMATION OF THE PROCESS ALSO ELIMINATES THE RISK OF ERRORS AND REDUCES WASTE, THUS IMPROVING OVERALL PRODUCTIVITY. STENTER MACHINES ALSO OFFER FLEXIBILITY IN PROCESSING DIFFERENT TYPES OF FABRICS. THE MACHINE CAN BE ADJUSTED TO PROCESS FABRICS OF VARYING WIDTHS, LENGTHS, AND THICKNESS. THIS ELIMINATES THE NEED FOR DIFFERENT MACHINES FOR DIFFERENT FABRICS, THUS SAVING ON SPACE, RESOURCES, AND COST. STENTER MACHINES ALSO HAVE LOW ENERGY CONSUMPTION, MAKING THEM AN ECONOMICAL PROCESSING OPTION. THE MACHINES ARE DESIGNED TO USE ENERGY-EFFICIENT COMPONENTS, REDUCING THE OVERALL COST OF PRODUCTION. THE USE OF OUR STENTER MACHINES ALSO ENSURES THAT THE PROCESSING IS ENVIRONMENTALLY FRIENDLY, AS THEY EMIT LOW LEVELS OF GREENHOUSE GASES COMPARED TO TRADITIONAL PROCESSING METHODS 2. A proposed technology concept with necessary figures/ flow diagrams (may add additional slides in annexure) 3. Projected market demand for the machinery / equipment SURAT IS EMERGEING AS HUB OF TECHNICAL TEXTILE.AS MAJORITY OF TECHNICAL TEXTILE ARE MADE FROM MAN-MADE FIBRE. SURAT IS A HUB OF MANMADE FIBRE.HENCE GOOD SCOPE OF DEVELOPMENT OF COATED & LAMINATED FABRIC IN SURAT. 4. Cost comparison with any relevant machinery / equipment currently being imported BRUCKNER STENTER:- 55.0 (LAKHS) ELSON STENTER :-42.5 (LAKHS) 5. Targeted Deliverables in terms of quantitative measure. Also, add a comparison with some level of reference, if possible. 60 MACHINE/YEAR CAN BE MANUFACTURED BY OUR INDUSTRIAL PARTNER YAMUNA MACHINES PVT.LTD. 6. Commercialization/ Upscaling strategy TECHNOLOGY PARTNER IS SIMILAR BUSINESS IN MORE THAN DECADE.HENCE IT IS EASY FOR THEM TO LEVERAGE THEIR EXPERTISE FOR MARKET DEVELOPMENT OF THE TECHNICAL TEXTILE. 3. Comparative Details

5. # Milestone Timeline (in months from the sanctioning of the project) 1. DETAIL LITERATURE REVIEW OF THE MOVING JET PROBLEM FOR MAXIMUM HEAT TRANSFER WITH MINIMUM OPERATING COST MODELING OF THE STENTER WITH ALL COMPONENTS FOR 5 CHAMBER PRELIMINARY STUDY OF THE CONTROL SYSTEMS AND SYSTEM CHARACTERISTICS IDENTIFICATION OF THE CRITICAL COMPONENTS HAVING HIGH WEAR 12 MONTHS 2. CFD ANALYSIS OF THE STENTER MACHINE FOR OPTIMIZATION FOR DUCTS,MOVING JET AND LOCATION OF THE EXHAUSTDUCTS AND HOT OIL HEAT EXCHANGERS OPTIMIZATION OF THE SIZE AS WELL AS NUMBER OF THE BLOWERS DESIGN OF THE CONTROL SYSTEMS WITH VARIOUS CONTROL PARAMETERS DEVELOPMENT OF THE APPROPRIATE CONTROL SYSTEM DEVELOPMENT OF THE ENERGY EFFICIENT STENTER MACHINES 12 MONTHS 3. DEVELOPMENT OF THE ENEFRGY EFFICIENT (GREEN) STENTER MACHINESIDE PERFORMANCE EVALUATION OF IT.BASED ON THE PERFORMANCE,FINE TUNING OF THE SYSTEM WILL BE PERFORMED TRIAL ON ENERGY EFFICIENT STENTER MACHINES FOR DIFFERENT TYPE OF THE FABRICS FOR OPTIMAL OPERATING CONDITIONS (RECEIPE FOR VARIOUS TYPES OF FABRICS) 12 MONTHS 4. Milestones Details Annexure-1 relevant to the Project>

6. # Category (highest cost component first) Cost (in INR Lakh) Justification Year 1 Year 2 Year 3 (If applicable) Recurring Non recurring Recurring Non recurring Recurring Non recurring MANPOWER: PROJECT HEAD 12.0 - 12.0 - 12.0 -- MANPOWER:PROJECT ASSISTANT(2) 6.72 - 6.72 - 6.72 - TECHNICIAN 1.8 - 1.8 - 1.8 - EQUIPMENT,SOFTWARE & MISCELLANEOUS COST - 239.47 - - - 206.25 MATERIAL TESTING & CONSULTANT CHARGE 1.5 - 3.0 - 3.0 - CONSUMABLE (FUEL/ELECTRICITY/FABRIC) - - 25 - 50 - CONTIGENCY/OTHER COST 5 - 5 - 5 - TRAVEL 1 - 5 - 5 - OVERHEAD@105ON TOTAL YEARLY BUDGET EXCLUDING EQUIPMENT COST 2.8 - 5.85 - 8.36 - Total 30.82 239.47 64.37 91.88 206.25 Grand Total 632.79 5. Budget Details

7. 5. Reply to Committee comments

8. FLOW CHART OF STENTER Fabric loading ↓ Centering ↓ Weft straightening ↓ COATING ↓ Lower overfeeding ↓ Expending ↓ Upper overfeeding ↓ Uncurling ↓ Pinning on ↓ DRYING ↓ Air cooling ↓ Pinning off ↓ Unload platin g