Restructuring of Sampling to PD Center.pptx

Restructuring of Sampling to PD Center

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2. Restructuring of Sampling to PD Center

3. 3 Restructuring of Sampling to PD Center GOALS

4. 4 Restructuring of Sampling to PD Center BEFORE (PPC / Fab Src, CAD, Cutting, Sewing, Finishing) SALES AFTER PPC

5. Gap Analysis For every sample stage, SMD No. will remain same but serial will change for a same particular style. e.g. 5 SMD Raised by PM Corrective Action All concern departments will be able to identify the number of submissions of the same particular style. Easily identify the time span between several sample stages. Previous Method For every sample stage, New SMD No. was generated for a same particular style. e.g. Restructuring of Sampling to PD Center Date SMD Style Stage 06-09-2022 22500 X Proto After 15 Days 21-09-2022 24500 X Fit Date SMD Style Stage 06-09-2022 22500 X Proto After 15 Days 21-09-2022 22500-1 X Fit

6. Gap Analysis Fabric quality will be checked on available data (feedback from QA). Fabric will be issued as per consumption. Fabric swatch of non denim , mill dye, corduroy etc. will attach with SMD. 6 Fabric Sourcing Corrective Action Preventive measures will be taken according to fabric issues. Sewing operations will be according to the fabric nature. Will help in marker making according to fabric quality. Fabric wastage will be reduced. Will help to match the DTM Thread. Previous Method There was no risk assessment regarding fabric at the time of SMD submission. Restructuring of Sampling to PD Center

7. Gap Analysis All comments will be verified by PD Specs & discuss with all concern departments. QA will properly analyze the sample before dispatch and communicate with the PM. Now will be attached from Fit to CA Sample. Thread quality. Thread source. 7 PD Specs / IE Corrective Action 100 % customer requirements will be followed. Customer services will improve. Sample will develop according to the standards to avoid the contradiction from Fit to CA sample stages and also in bulk. Thread quality according to the wash nature(Bleach/Laser washes). Same thread source will use at all stages of SMDs for a particular style. Previous Method Comments received from customer at different stages were followed by the PM to concern departments. Comments received from customer after once CA locked. Stitching Standard was attached at CA sample. Any available thread quality and source was used on SMDs. Restructuring of Sampling to PD Center

8. 8 Restructuring of Sampling to PD Center Not Ok Plan PPC Non-Order Related Development Sample Mill Shrinkage Order Related Proto Fit, Size Set, SMS, CA Header QA Lab (Before Wash) PD Washing QA Lab (After Wash) PPC Plan Trials Tear Strength, GSM, Tegewa, Shrinkage Tear Strength, GSM, Skewness, Shrinkage, Seam Slippage (Partially)

9. 9 Restructuring of Sampling to PD Center Trials Cutting Sewing PD Washing QA / QC Proceed Final SMD CAD Tear Strength, GSM, Skewness, Seam Slippage QA(Lab) PPC Before Wash Findings will share with concern departmental Person Shapes Workmanship QA / QC After Wash Findings will share with concern departmental Person Shapes Workmanship Wash Purpose Reproducibility Customer Satisfaction

10. Gap Analysis QC sampling will report to QC head and work independent. 10 QC Check Corrective Action Quality will improve. Proper information will share with quality head. Previous Method QC was reporting to Sampling Head. There was no independent check. Restructuring of Sampling to PD Center

11. Gap Analysis QA will make sure customer requirements. Analysis of complete process Risk Assessment for Bulk 11 QA Audit Corrective Action Customer confidence will build-up. HIT ratio will increase. On time samples approvals. Previous Method QA department doesn’t exist at sampling stage. Restructuring of Sampling to PD Center

12. THANKS! 12 Restructuring of Sampling to PD Center