Rotor spinning a basic, process of spinning

its all about Rotor spinning technique in Textile. Its concerned with basic idea about how the process of spinning is carried out in Rotor spinning (break Spinning).

1. RSWM JOURNEY 1960 – Company incorporated and in 1961 established a spinning unit at Bhilwara . 1973 - Second plant commissioned at Gulabpura . Later, Bhilwara plant was spun off as independent Company ( Bhilwara Spinners Ltd.) 1989 - Established grey yarn spinning unit at Banswara . 1994 - Established Melange Yarn manufacturing unit at Mandpam , Bhilwara 2003 - Acquired Rishabhdev plant from HEG Ltd. 2005 - Acquired Jaipur Polyspin Ltd, Reengus and Mordi Textiles & Processors Ltd. Banswara 2011 – 2012 Executed another expansion plan with capital outlay of Rs . 400 Crore. Expanded capacity at Kharigram (SJ-11), Banswara (Rotors), Denim (Spinning), Mordi (50 Looms). 2014 - Established a Green Fibre manufacturing unit at Reengus with capacity of 18000 MTs p.a. 2015 – Added another Melange Yarn unit at Kanyakheri , Bhilwara . 2017 – Installation of Sheet Dyeing facility at Denim 2017 - Commissioned 3.3 MW Rooftop Solar Power Plant at Mandpam and Kanyakheri . 2018-19 – 18.7 MW Solar Power Plant and 25000 MTs p.a. Green Fibre 2019-20 – 3.3 MW Solar Power Plant

2. RSWM REENGUS Synthetic yarn Effect yarn Polyester Viscose Blended Slub Effect Viscose 100% Injection Slub Polyester 100% Roving Grindle Polyester Acrylic Blended Melange Polyester Cotton Blended Spindles : Synthetic 32736 Production Capacity 33 MT/Day Count range 8 s to 40 s

3. RSWM RISHABDEV Spindles Production Capacity 50.7 MT/Day 52704 Count range 8 s to 40 s Synthetic yarn Viscose yarn Specia l fibre Effect yarn Viscose 100% Viscose Blended Viscose with Modal, Tencel , Bamboo, Excel Viscose Linen Slub Polyester 100% Polyester Blended Cationic Injection Slub Neppy Slub Lycra

4. RSWM KHARIGRAM Spindles : Synthetic Production Capacity 136 MT/Day 167136 Count range 6 s to 60 s Synthetic yarn Dyed yarn Effect yarn Acrylic 100% Acrylic blended Poly Viscose Slub Viscose 100% Viscose Blended Poly Cotton Core spun Polyester 100% Polyester Blended 100% Polyester Neppy yarn 100% Acrylic Roving Grindle D/F Grindle

5. RSWM BANSWARA Spindles : Synthetic Cotton Production Capacity 99 MT/Day 63600 31104 Count range 6 s to 60 s Synthetic yarn Cotton yarn Specia l fibre Effect yarn Acrylic 100% Acrylic blended Cotton 100% Coolmax Slub Viscose 100% Viscose Blended Cotton with Modal, Tencel , Bamboo Thermolite Injection Slub Polyester 100% Polyester Blended Siro Lycra Rotors 3140

6. 6 Spinning mills and Capacity - State wise WB Punjab Rajasthan Madyah Pradesh Uttar Pradesh Bihar Gujarat Orissa Andhra Pradesh Maharashtra Karnataka Tamil Nadu Kerala Bhutan Bangladesh Jammu and Kashmir Himachal Pradesh Haryana Uttrakhand Installed spindles and customer coverage Now currently India harbours 50+ millions spindles across states and approx. 36% rise in rotors till 2022. 2019

7. RING SPINNING YARN PROCESS FLOW RAW MATERIAL (Fibre form) BLOWROOM (Fibre opening) CARDING (Rope formation) DRAWING ( Homogenising fibre ) LAP FORMER COMBER RING FRAME ( Yarn creation ) ROVING FRAME DRAWING (II Passage) AUTOCONER (Final Package )

8. ROTOR and NON CONVENTIONAL SPINNING YARN PROCESS FLOW RAW MATERIAL (Fibre form) BLOWROOM (Fibre opening) CARDING (Rope formation) ROTOR MACHINE (Final package) RAW MATERIAL (Fibre form) BLOWROOM (Fibre opening) CARDING (Rope formation) DRAWING ( Homogenising fibre)

9. Spinning Rotor

10. Rotor-spun compound yarns have such advantages as  consistent strength, good evenness, structural stability and less hairiness. The process flow of rotor-spun compound yarns is shorter than that of ring-spun–compound yarns, and the productivity is higher. Why Rotor spun yarns

11. Rotor spun yarn structure

12. Understanding nitty gritty of spinning.

13. 23 26

14. point insert 1 turn twist

15. Rotor spun yarn structure

16. Something Hatke

17. Lycra spinning on Rotor

18. Thank you.