Safety Induction training safety ok.pptx

Induction training

1. SAFETY INDUCTION

2. Company Profile About Faith Automatio n System's And Tooling Pvt.Ltd. The Company has started its operations in July 2014, with its Plant and Headquarters in the Bhosari- Pune MIDC area. In February 2017 Company moved in bigger plant at Chakan MIDC, Pune. The Company has been founded by 4 Competent Engineers who have been in this field / business for more than 20 years. Faith Automation provides Turnkey Solution for Automotive BIW Welding Lines – both Robotic and Manual for Spot or MIG Welding. Vision To Develop Faith Automation into a Brand that is recognized and trusted as a valuable Engineering & Automation partner by Customers across the Globe. Mission To provide Quality Products & Services to Customers. To strive to meet Customer Expectations & ensure Customer Satisfaction by continuous innovation, improvements and to provide value for money leading to lasting relationships with Customers across the Globe.

3. OUR CUSTOMERS

4. Company E HS Policy

5. Plant Layout

6. Emergency Preparedness A nd R esponce P lan Sr.No. Type and Nature of Potential Emergency 1 Worker injured due to spray painting /miag welding /fire in paint kitchen . 2 Worker trap in Fi x cher due to working in Robot Cell 3 Fire in store & shop floor 4 Collapse of crane while lifting or lowering the load. 5 Person falling from height 6 Lifting of Material by crane /chain pulley . Material falling from height. 7 water force during heavy rains /oil sleep trip hazards on shop floor 8 Accident due to failure of equipment / vehicles. 9 Electrical shock

7. Emergency Preparedness A nd R esponce P lan Action to be taken Responsibility On getting information declare an emergency by sounding emergency siren through megaphone, and activate all the Emergency Teams. Report to Chief Controller. Blow the siren in fluctuate mode for three min by Megaphone. (ON,OFF) ERT Leaders/Safety Officer Barricade effected area restrict entry.Evacuate all persons in Emergency Assembly Point. Take Head Count. Evacuation Team leaders and Team Members Evacuate and rescue persons trapped under fixture . Call for fire brigade if required. Fire Fighting TeamLeaders and its members. Call for the Ambulance. Give First Aid to the injured persons.Send injured persons to nearest HospitalAlong with a responsible person. First Aid Team Leaders and its Team Members Declare the emergency is over by sounding siren in plain mode by megaphone (All Clear siren for continuous one min.)Announce everyone to attend normal work. Report to Chief ControllerRecord action taken. ERT Leaders

8. EMERGENCY RESPONSE TEAM Sr. No CONTAC T PERSON NAME ASSEMBLY POINT COORDINATOR (COMMUNICATION TEAM) RESCUE TEAM FIRE FIGHTERS FIRST AIDERS EVACUATION & SEARCH TEAM 1 EMPLOYEE NAME SONALI KHIRSAGAR AMIN SHAIKH ABHIJIT CHINCHAWADE RUSHIKESH KOKARE ASHUTOSH BADADE SANDIP PATIL 2 EMPLOYEE NAME SACHIN RAJKUMAR BHOSALE REHAN ALAM NIKHIL MAHALE KANTILAL GADHAVE SAGAR GOPALE PRADIP PAWAR 3 EMPLOYEE NAME KASHINATH BUTTE AJIT ITRAJ ASHISH SIDDHE ASHUTOSH GADAKH NIKHIL NAIKUDI VISHAL PADHAGHAN 4 EMPLOYEE NAME VAIBHAV DHOLE MANOHAR JIJAB PATIL PRAFUL LANDE RAJESH SHIROLE ROHIT ANANDAKAR VIJAY NALAWDE 5 EMPLOYEE NAME AJAY KUMBHAR SUSHIL KUMAR MAHENDRA WAGH AJAY NAVTHAR MAHESH DURGALE DNYANESWAR GADE 6 EMPLOYEE NAME NITIN BHOSALE SHARAD PATIL SHUBHAM KANHERKAR SHRIRAM NAROTE DIPAK LAVHE NAGESH THOMBRE

9. General Safety R ules O f C ompany Safety Shoes & Helmet with chin strap is must at site. Do not touch any live electrical panel or live electrical cables. Stay only in your area of work. Never enter any area that you have not directly been instructed by supervision to do so. Never tamper with machinery, guards, safety devices or interlocks. Keep to the roadways and walkways when going from one place to another place. Do not stand below suspended load. Do not tress pass the barricated area? (Think before entry) Avoid tobacco, alcohol consumption at work site. Avoid misuse of thinner, solvents etc. Without getting valid work permit and job clearance, don’t start or allow to work. In case of Emergency Evacuation, Assemble at nearest ASSEMBLY POINTS. Always drive the vehicle within acceptable safe speed limit i.e. 20 km/hr. Slow down the speed of vehicle at turn. Make sure the safety of others at the road cross section area.

10. Fire Extinguisher U se A nd I ts T ype

11. Fire Extinguisher U se A nd I ts T ype

12. First Aid B ox A nd I ts U se

13. Hot W ork S afety Welding Work Be sure the welder is properly Trained . Never weld without adequate ventilation. Take proper precautions to prevent fires. Protect your entire body with fire retardant clothing, shoes, and gloves. Wear eye protection at all times. Weld only in a firesafe area. Never do any welding, cutting, or hot work on used drums, barrels, tanks, or other containers. Mark metal "HOT" with a soapstone. Keep a well stocked first aid kit handy.

14. Drilling Work Run drill at correct RPM for diameter of drill bit and material. Ask shop personnel for the correct RPM. Always hold work in a vise or clamp to the drill table. Use a correctly ground drill bit for the material being drilled. Shop personnel can help select the correct bit. Use the proper cutting fluid for the material being drilled. Ask the shop staff about the appropriate fluid for the material you are machining. Remove chips with a brush, never by hand. Ease up on drilling pressure as the drill starts to break through the bottom of the material. Don't use a dull or cracked drill. Inspect the drill before using. Don't drill with too much pressure. Always try to support part on parallels or a backing board when drilling thru material. Never place taper shank tools such as large diameter drills or tapered shank reamers in a drill chuck. Only straight shank tools such as standard drills can be clamped in chucks. Always clean drill shank and/or drill sleeve, and, spindle hole before mounting. Remove taper shank tools from spindle or sleeve with a drill drift and hammer. Never try to loosen the drill chuck while the power is on. Never clean a machine while it is in motion!! If the drill binds in a hole, stop the machine and turn the spindle backwards by hand to release the bit. When drilling a deep hole withdraw the drill bit frequently to clear chips and lubricate the bit. Always remove the drill chuck key, or, the drill drift from the spindle immediately after using it. Wear safety eye protection while drilling. Let the spindle stop of its own accord after turning the power off. Never try to stop the spindle with your hand. Plexiglas and other brittle plastics can be difficult to drill. Ask a shop technician for advice on drill and coolant selection when drilling these materials. Hot W ork S afety

15. Grinding Work Hot W ork S afety Wear safety glasses or goggles, or a face shield (with safety glasses or goggles) to protect against flying particles. Gloves, aprons, metatarsal safety boots, hearing protection, and respiratory protection may be required, depending on the work. Ensure the floor around the work area is clean. Do not use wheels that are cracked or those that excessively vibrate. Do not operate grinder on wet floors. Use both hands when holding the grinder. Keep the power cord away from the grinding wheel and the material being ground. When required, have a hot work permit before use. Make sure the work area is clear of flammable materials and that combustible dust is not allowed to accumulate. The maximum speed in revolutions per minute (RPM) is marked on every wheel. Never exceed this speed. Do not use grinders near flammable materials. Do not clamp portable grinders in a vise for grinding hand-held work. Do not use any liquid coolants with portable grinders. Do not force wheels onto a grinder that is the wrong size or change mounting hole sizes. Do not tighten the mounting nut excessively. Do not put the grinder on the floor or working surface until the wheel has stopped turning. Do not use a wheel with a maximum RPM that is lower than the RPM rating of the grinder. Do not keep any materials close to the grinding wheel when it is not in use. Do not wear loose clothing or dangling jewellery as they may get caught in the moving parts of the grinder. If you have long hair, keep it tied back.

16. Height W ork S afety Falling from a height. Overturning and ejection of occupants from the working platform. Collisions. Objects falling from a height. Entanglement. Trapping and crushing. Working a t H eight H azards :

17. All workers working at a height 2meters or more must undergo height work training. Prior to start of the activity. All the workers will be explained a safe work execution plan and related safety precautions to be adopted. Proper usage of personal protective equipment (full body harness with proper anchorage & Safety Helmet with a chin strap in place) shall be ensured at the time of working. A communication system has been established and explained to the workers. Adequate illumination has been ensured in the case of nightwork. Work-area inspected prior to starting of the job. The area below the workplace shall be barricaded as per the site rules, especially below hot- works. Workmen provided with bag/ box to carry bolt, nuts, and hand tools. All work platforms to be of adequate strength and ergonomically suitable ( i.e. if 32 mm Wooden board is used for the platform, adequate support to be provided in every 1meters, for 38 mm. board maximum span length should not exceed 1.5 meters) Workmen are instructed to strict compliance to anchor the safety belt during higher elevation (more than 2 meters) jobs. A proper arrangement was made (lifeline etc.) for anchoring the safety belt. Fall protection device (Fall arrestor) to be used for height work wherever required. Maintain 3 points of contact when using a ladder (i.e.Two legs and one hand). Ensure that the job is carried in presence of a competent Supervisor, who knows to deal with emergencies. Rules F or W orking A t H eight: Height W ork S afety

18. Height W ork S afety Required PPE'S For Work At Height:

19. Before Any Lifting Activity, Consider: Manul M aterial Handling What are my manual handling weight limits ? Do I need to move it? Can I use a handling aid? Eg.HPT Trolley,Sack trolley

20. Safe Method of Manual Lifting: The technique used for lifting materials by hand is “Kinetic Way of Lifting “. The basic factors of this technique are: Correct position of feet Straight back and bent knees Load close to the body Correct grasp Chin in

21. Safe Method of Manual Lifting:

22. RULES FOR LIFTING Never Bend, Lift, and Twist at the same time! Use mechanical aids or assistance when possible. Bend your knees and use your legs to lift!

23. Manul M aterial Handling

24. Manul M aterial Handling Female Male Manual Handling Weight Limits

25. Electric Overhead Traveling (E OT ) Crane Safety

26. Do not overload the crane or hoist. Make sure the load does not exceed the rated load capacity of the crane or hoist. Take instructions only from the person designated to give signals Electric Overhead Traveling (E OT ) Crane Safety General Instructions To pick up a load, move the crane and hoist/hook directly above the load to eliminate the possibility of side loading and minimize load swing. While operating crane Safety Helmet is must. Before lifting, ensure that everyone is clear of any pinch or crush zones. When starting to lift the load, only lift it a few inches off the ground to verify hoist brake is functioning properly before continuing with the lift. Make sure the rigging is in good condition and that safe rigging practices are applied. Ensure rigging is appropriate for the load size, shape and weight. Always maintain a clear view of the crane path so you can observe any obstacles or personnel in your path. Use one continuous motion when traveling. Try not to start/stop (plug) as this will result in load swing. Use right web sling belt for right weight Alwayes use tag line for swing control Do not stand below the load

27. L ockout Tagout ( LOTO )

28. Housekeeping & 5s

29. Housekeeping & 5s

30. Safety V iolation R ules If any safety violation found against any employee safety team educate them against perticular violation by giving safety training and tool box. If any employee violates safety rule's 3 times, safety team issuing warning letter to that perticular employee. If any employee violates safety rule's 4 times, safety team suspend him/her for.......days. If any employee violates safety rule's 5 times, safety team raise debit note against perticular employee. If any employee violates safety rule's 6 times, safety team give all observation report to HR department to take strong action against perticular employee.