Suraksha Jagriti.pptx

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1. Suraksha Jagriti HSE Training Module

2. Content Aim of BALCO Basic Safety and definition Safety Rules of BALCO Basic Fire Safety

3. AIM

4. HSE VISION and Strategy - “ Zero Harm to People and Planet” Zero Harm - ZERO Fatality ZERO LTI ZERO Occupational Diseases Zero Waste / Zero Discharge Reduce /optimize resource consumption Recycle/ Re-use ; Wastes to the extent possible. HSE MISSION “ To achieve zero harm to people and planet by leveraging our core competencies, technical strengths, leadership, innovation, benchmarking best practices and involving stakeholders”. HSE Vision & Mission

5. Basic Safety

6. Definition- Safety, Health and Environment Safety can be defined to be the control of recognized hazards to achieve an acceptable level of risk. Health - As defined by World Health Organization (WHO), it is a "State of complete physical, mental, and social well being, and not merely the absence of disease. Environment - the surroundings or conditions in which a person, animal, or plant lives.

7. Risk: Combination of the likelihood of an occurrence of a hazardous event and the severity of injury The likelihood is the chance that the hazardous event will occur. The Severity is extent of loss of property/health Or environment. What is Risk?

8. Incident: According to OSHA Incident is an unplanned, undesired event that adversely affects completion of a task. Incident - A brick fall from the building   Situation 1 - After that brick hit over the worker head  and got injured (Accident) Situation 2 - if that brick fell down on floor 1 feet away from the worker  ( Near Miss- Critical and Non critical) What is Incident?

9. Accident & Near Miss Accident: refer to an sudden unplanned, unwanted event which leads to injury, damage or loss.  Near Miss : An incident, which did not result in bodily harm or property damage, but had a high potential to become an accident under slightly different circumstances. Incident can be accident or near miss. 

10. Accident & Near Miss

11. HIPO High Potential Events are defined to be any incident or near miss that could, in other circumstances, have realistically resulted in one or more fatalities.

12. UNSAFE CONDITION -10% UNSAFE ACT -88% OTHERS(Unavoidable) -2% Accident Data

13. Unsafe Act Unsafe act is the violation commonly accepted safe work practices. breaking of safety rules. Example Smoking in flammable area over speed rash driving Tampering with safety device Not using PPE Unauthorized working

14. The unsafe condition is one in which the tools, work environment and machine is in full of hazards leading to accidents . Example Oily floor unguarded floor opening staircase, work platform without hand rail Unguarded machinery Unsafe Condition

15. Identified the Hazards

16. Identified the Hazards

17. General Classification of Incidents

18. No. of Lost Time Injury X 1000000 Man hour worked ( Reporting date) Man hour worked= Average entry of employees X 8 X ( Month days) LTIFR = No. of Injury (MTI, LTI & FATAL) X 1000000 Man hour worked ( Reporting date) Man hour worked= Average entry of employees X 8 X ( Month days) TRIFR = Calculation of LTIFR & TRIFR

19. 5 steps of Risk assessment Step 1: Identify the hazards Step 2: Decide who might be harmed and how Step 3: Evaluate the risks using Severity and probability with the existing control measures and decide on precautions for further control of risk Step 4: Record your findings in Risk register and implement them in the company Step 5: Review your risk assessment and update if necessary

20. Most Effective Least Effective Hierarchy of Hazard Control

21. COST OF AN ACCIDENT TO THE VICTIM pain Worry no recreation loss of wages loss of life medical expenses inability to perform normal work TO THE MANAGEMENT Direct cost medical expenses compensation to the worker time lost by employees reduction in productivity TO THE MANAGEMENT Indirect cost production delay loss of morale cost of training another employee repair cost loss of prestige

22. COST OF AN ACCIDENT

23. BALCO Safety Rules

24. Cardinal Rules

25. Zero Tolerance Rules

26. Road Safety Instructions

27. Vedanta Safety Standards (VSS) Work At Height Isolation Vehicle & Driving Electrical Confined Space Ground Control Crane & Lifting Machine Guarding Molten Material Pit, Stockpile & Waste Dump Stability Rail Safety Civil Excavation

28. Vedanta Safety Standards (VSS) Work At Height :-Determined as working at 1.8 meters height or more ; and applies to an area where it is possible for a person to fall 1.8 meters or more from one level to another. Isolation :- Prepare for isolation De-energize the plant or machine; Isolate all energy sources; Drain or block and, where appropriate, bleed residual energy to achieve a zero energy state; Secure each isolation device, generally with locks & suitable tags; Verify zero energy; Perform the task or activity; Inspect & restore normalcy -inspect the work area and remove isolation after job completion; Startup -ensure the safety of all.

29. Vedanta Safety Standards (VSS) Vehicle & Driving :-

30. Vedanta Safety Standards (VSS) Electrica l:- This standard applies to all electrical work above 110 volts DC or 50 volts AC. Confined Space :- Confined space is an enclosed or partially enclosed space that: Is large enough for a person to enter; and may have limited or restricted means of entry or exit; or Is not designated as a place of work; or Has been identified as such in a risk assessment; and may: •Have an atmosphere which contains potentially harmful levels of toxic or explosive atmospheres •Not have a safe level of oxygen e.g. following a nitrogen purge; (Must have to be in between 19.5% - 23.5% .) •Cause entrapment or engulfment.

31. Vedanta Safety Standards (VSS) Any person designing or approving a lifting plan must be trained and certified as competent through a Vedanta- approved approach or a National certification system . The selected crane must have valid visual inspection; NDT inspection for all load bearing parts; a load test certificate signed by a competent authority of the respective state government/regulator. Cranes with a safe working load beyond 15T shall be fitted with rated load indicator. No lifting is permitted above 90% of the maximum rated load in the specific lifting configuration. Each lift is to be categorized as a Routine or Critical Lift, Activities at night or during inclement weather are Critical Lifts and require that emergency response personal are available at all times during the lifts. Crane & Lifting

32. Vedanta Safety Standards (VSS) A dry run should be conducted prior to the lift. Hand signals or two-way radio (not mobile phone)shall be used for communication during crane operations. Overhead travelling cranes must be fitted with audible travel alarms or an equivalent warning device. Tag lines must be attached on both the side of loads which require steadying or guidance while suspended. A register of cranes and lifting equipment must be established that records all maintenance history which will begin once the crane has mobilized on site. These records are to be maintained by the business All sensors/load cell of the crane should have valid calibration, certified by OEM or authorized representative. All documentation including recorded crane data is to be preserved Crane & Lifting

33. Vedanta Safety Standards (VSS) Equipment guarding should be designed and installed by the equipment OEM, noting that such guarding must be in accordance with GN18 – Machine Guarding. Where guarding is designed by other agencies or by Vedanta personnel, those persons must be certified as competent by respective business. Ensure that all dangerous parts and nip points are guarded so that no one can be injured by the machine during operation. Implement a robust interlock protection system on all machine guarding wherever practicable to ensure the machinery will stop if the guarding is removed or tampered with. Machine Guarding

34. Vedanta Safety Standards (VSS) Revoke the Isolation and Permit to work only after completion of the job. Fixed guards must be installed such that guard removal/ opening is impossible without using tools, either by permanent means (e.g. welding) or by means of fasteners (bolts etc.). Ensure systems and equipment are in place that provide positive feedback for the safe start-up of conveyors, such as audio warning, radio communication, CCTV and visual display for the operator. Ensure adequate illumination during machinery inspection, maintenance, cleaning and operation. Before starting equipment, physically inspect to ensure:- Nobody is working on the equipment; Access platforms are clear; Guards are fitted and tightly secured; and PTW and isolation are surrendered. Machine guarding inspection must be part of the Preventive Maintenance schedule of equipment. Machine Guarding

35. Vedanta Safety Standards (VSS) All personnel working in the railroad environment have general awareness training on “Line of Fire” risks associated with moving trains or wagons; pinching between wagons; or caught under wheels of locos or wagons. All personnel working in a rail yard, on tracks and in rail activities wear appropriate PPE and clothing with 360⁰ retro-reflective 50 mm strips on chest, back, arms and legs. The authorized person to ensure that; each operation has completed a hazard identification and risk assessment to ensure that all hazards associated with rail operations are identified, risks are assessed, and appropriate controls are in place. Rail Safety

36. Vedanta Safety Standards (VSS) Each rail crew has one person designated to give radio instructions to the loco driver. No person shall mount or dismount a moving loco or wagon. Adequate supervisors are visible in the field for monitoring work activities. Use two-way radios to communicate with loco driver, avoid mobile phone during critical loco movements. A loco and track maintenance plan is in place and updated weekly to eliminate derailments. All locos and wagons parked on a slope have four skids available under the wheels of the wagon next to the loco to prevent rolling. Rail Safety

37. Vedanta Safety Standards (VSS) The term excavation can include trench, pothole, earthwork, trenching, wall shafts, tunnelling, retaining walls, pit excavation that are used in the following applications: exploration, environmental restoration, mining, formwork foundation and construction. The SOP shall be revised every two years, or as required by an accident investigation CAPA. No excavation shall be allowed to be 1.5 meters or deeper unless the walls are sloped back at a minimum of 450 in type one & two soil. In type three and four soil, slopping shall be designed by a competent person. All excavations must have a minimum two means of access. The project shall determine the number of additional access as required by the risk assessment based on the number of workers & size of excavation pit. Excavation Safety

38. Vedanta Safety Standards (VSS) Excavation must be keep dry and free of water and debris at all times. The workers in the area shall keep site tidy and free from trip hazards and loose materials, which may lead to an accident. Excavation permits are required for all excavation activities. If excavation meets the definition of a confined space, them a confined space permit applies. Hard barricading for excavation area to restrict access. Daily inspections or after a heavy rain is done on the excavation Excavation Safety

39. Basic Fire Safety

40. Three Elements of Combustion (Fire Triangle) All required for a fire to occur. Trend is to include “Chemical Reaction” as fourth element (Fire Tetrahedron). Causes Of Fire Electrical faults Overloaded electrical circuits Smoking Heating equipment Unsafe storage of materials Use of flammable materials hot work Friction / sparks Spontaneous Ignition Method of Extinguishment Reduction of heat (Cooling) Reduction of Air – Oxygen (Blanketing / Smothering) Removal of Fuel (Starvation) Inhibited of Flame (Breaking Chain Reaction) Elements & Causes of Fire TEMPERATURE OXYGEN FUEL Chain Reaction

41. Classification of Fire Class A - Wood, paper, cloth, carpets, trash, plastics Solid combustible materials that are not metals. (Class A fires generally leave an A sh.) Class B - Flammable liquids: gasoline, oil, petrol, diesel, grease, acetone Any non-metal in a liquid state, on fire. This classification also includes flammable gases.   (Class B fires generally involve materials that B oil or B ubble.) Class C – Flammable Gases: Methane, Propane your Domestic LPG Gas cylinders, it would be considered a class C fire.  Class D - Metals: potassium, sodium, aluminum, magnesium Unless you work in a laboratory or in an industry that uses these materials, it is unlikely you'll have to deal with a Class D fire. Class E – Electrical Started Fire. Electrical—energized electrical equipment. As long as it’s “plugged in.”

42. Consequence Management Framework Commitment by governing bodies, management, resource allocation etc. Implementation of the program, including a clear outline of key responsibilities and roles, training needs and behaviors/actions required. Monitoring and Measuring the performance of the program and demonstrating this performance through documentation and practice. Continual Improvement of the program through regular assessments and reviews.