Techno Rings, Shimoga

PPT demo done for Techno Rings, Shimoga by Sushil Shandilya Consulting. Contact Sonaal Shandilya on +91.8197366626 for more details.

1. Welcome to Techno Rings Manufacture and Assembly of Cast & Machined Components KSSIDC Industrial Estate, Sagar Road Shimoga , Karnataka, INDIA

2. About us A Bhoopalam Group Company Established in 1992 Suppliers of Grey Cast & SG Iron fully finished auto components Single Source Supplier for majority of components for our OEMs In-house production with Modern Infrastructure and Facilities Meeting OEM & International Standards

3. Annual Turnover

4. Our Vision To establish world class facilities for manufacturing of Auto Components To meet and exceed Customer Expectations in terms of Quality, Quantity and Cost every time To help customer save by engaging in Value Engineering & R&D Activities To become a Rs. 100 Crore Company by 2015

5. Our Esteemed Clients

6. Our Products - Cast & SG Iron Components Product Weight: 0.5 to 70 kgs Max Box Size: 600mm X 700mm X 200 mm Fly Wheels with Ring Gear Clutch Face plates Clutch Pressure plates/ Cover Plates Cl Withdrawal Plate / RL Plate Ind Hardened Ring For Oil Seals COP Lever Induction Hardened Ind Hardened Spring Brackets & Other Brackets ADI Spring Seat & Bump Stop for Bogie Suspension Bell Crank Lever with bush fitting Pulleys Top Clamps Housings Fuel Injection Support Plate Actuator Plate

7. Clutch Plates and Pressure plates

8. Housing Oil Cooler Induction Hardnened Cop Lever

9. Actuator Plate Brake Housing

10. Flywheel and Assemblies

11. RING FOR OIL SEALS PULLEYS Top Clamps

12. Induction Hardened Helper Spring Brackets and Spring Seat for Bogie Suspension Helper Spring Brackets Spring Seat Assembly

13. Manufacturing Facilities Furnaces 3

14. Disa 030 - High Pressure Vertical Molding Line

15. Auto Pouring Machine Trials started – Under Stabilization

16. Foundry Capacity Details Present production/ month in Arpa Line : 700 tons. Total production capacity in Arpa Line : 1000 tons Present orders for Disa High Pressure Molding Line : 250 tons Total production capacity in Disa High Pressure Molding Line : 1200 tons Maximum weight of castings [ Disa Line] : 25 kgs

17. Furnaces Details Tri Track Inductotherm Furnace -- 2250 KW, 3 X 1 Ton Dual Track Inductotherm Furnace -- 450 KW, 500 Kg Dual Track Inductotherm Furnace -- 350 KW, 500 kg Inductotherm Furnace -- 250 KW, 300 kg Inductotherm Furnace -- 175 KW, 300 Kg Pillar India Furnace -- 125 KW, 150 Kg

18. DISA 030 High Pressure Molding Line Cake Size -535 X 650 X 120 / 340 250 Moulds Per Hour in DISA Quick Pattern Changer Core Setter Inductotherm Auto Pour Auto Inoculation machine Arpa 450 – 2 Machines Mould Box Size: 600 X 700 X 200 Arpa 300 – 2 Machines Mould Box Size: 550 X 550 X 110 128 + 100 Boxes Moulding Line Moulding Line

19. Sand Plant, Molding Line & Fettling Sand Plant (Titan) – 10 Tons/hour Sand Plant ( Sree Sakthi ) with Sand cooler – 40 Tons/hour Shot Blasting Automatic Hanger type -- 500 kg Table Type -- 36” Automatic Hanger Type -- 1 Ton Fettling All required grinders & cutters Heat Treatment Furnaces for Stress Reliving, Tempering, Normalizing Capacity up to 1 ton -- 3 No. Pattern & Core Making Patterns done by CAD CAM method in VMC at ISO Certified Vendor Cores done in automatic Shell Core and Cold Box Shooters

20. Co-ordinate Measurement Machine Spectrum II Bridge Type S/W: Calypso 5.2.06 Probe Head: RDS_TP20 Measuring Range: X-700,Y-700,Z-600 Carl Zeiss articulating probe holder with our TP20 touch-trigger. The articulating probe holder offers +/- 180 degrees of bi-directional rotation and permits indexing steps of 5 degrees reaching 5,184 angular positions for either sensor.

21. Other Metrology Facilities Surface Tester Digital Height Gauges Vernier Calipers , Bore Dial Gauges, Micro Meters etc Required Master Gauges Required Receiving Gauges (Go & No Go) Dedicated Fixtures

22. Testing Facilities Spectro Meter Microscope with Image Analyzer Computerized Universal Tensile Testing machine Well equipped wet lab Carbon Silicon equivalent meter for each furnace Sand Lab Brinell & Rockwell Hardness Testing Machines Temperature Pyrometer Computerized UTM

23. Induction Hardening Fully CNC Controlled -- 3 Machines Power: 100 Kw to 125 Kw Frequency: 10000 to 30000 Hz Max Length: 600 mm Max Weight: 30 kgs Case Depth: 1.5 mm to 8 mm Dedicated for Helper Spring Brackets, Spring Seat, Ring For Oil Seal Capacity Utilization -- 60%

24. Machining - Turning VTLs ( Hwacheon , Ace Designers) -- 5 No. CNC Turners -- 24 No. Center Lathes -- 30 No. Dia upto -- 600 mm Capacity Utilization -- 60%

25. Machining - Milling VMCs -- 9 No. 4th Axis Both Rotary & Index Table Pallet Size: 800 mm X 480 mm Milling Machines -- 8 No. Drilling Machines -- 6 No. Tapping Attach -- 5 No. Capacity Utilization -- 65%

26. Balancing Machines Abro -- Electronic Control Model No : V-55B Max Wt : 55 kg Max Diameter : 600 mm Sensitivity : 5.0 mmg Motor Power : 2 HP Vertical and Horizontal Drilling attachments available

27. Grinding Machines Surface Grinders up to 600 mm dia -- 7 No . Cylindrical Grinders up to 200 dia -- 3 No. Centerless Grinders up to 100 dia -- 2 No . Capacity Utilization -- 70%

28. Value Engineering for Ashok Leyland Saving of Rs. 5 Crores through Value Engineering for Rear Axle 'Oil Seal' New grades development Value Engineering in Top Clamps Co-Authored technical paper--"Effects of Induction Hardening on SG Iron & Cast Iron Components" Working on " Hidur Clutch Plate" development since Dec 2008-- Given samples of about 10 grades to arrive at the present Best Kaizen Award from Ashok Leyland - Quality Month 2012

29. Value Engineering for Ashok Leyland Given Samples of the following components for ADI ( Austempered Ductile Iron) Bell Crank Lever Connecting Rod Push rod Lever Track Rod Lever Liners Gear Blanks Bell Crank Lever Forging to SG 500/7 Casting Samples Submitted Best Performance Award from Ashok Leyland

30. Successful Industry of the Corporation - an award from KSFC

31. Machine Shop Expansion Building under construction for machine shop in Machenahalli Industrial Estate, Shimoga

32. Why Techno Rings? In-house production processes -Foundry, Machining and Induction Hardening Dedicated Lines for each component family Quality & Quantity at Competitive Prices Value Engineering and R&D Support Quick Response by experienced staff Self Certified Supplier to OEMs