Workload
(from start till end)
Yellow resource group is overloaded,
lacking about 0.5 capacity
Red resource group is underloaded,
about 0.5 idle capacity
Zero level is
maximum load
Average -0.41 man-
hours per hour.
About half a person
Yellow has 2
resources
So does Red
Workload
(after 2 months of work)
Average -0.25 man-hours
per hour.
Yellow’s overload is increasing
Red is still underloaded,
but not as much
Workload
(after 4 months)
Yellow’s overload is increasing
Red is also getting overloaded
Average 0.05 man-hours
per hour.
Workload
(after 6 months)
Average 0.99 man-
hours per hour,
lacking 1 person
Yellow and Red
are both heavily overloaded
Effect on Pipeline
(after 6 months)
Projects are delayed because of overload
Negative buffer time - too late
Between 0 - 20% buffer time
Between 20-40% buffer time
Above 40% buffer time
Historical Yellow Graph
Dark blue line - capacity
Light blue line - generated output
Red line - workload,
dashed line - “ready to start”
Crisis starts
Delivered output:
Above 40% buffer time
Between 20-40% buffer time
Between 0 - 20% buffer time
Negative buffer time - too late
Historical Red Graph
Red line (load) exploded and it
becomes a bottleneck as well
Maximum utilization not possible because
“ready to start” is too low (dashed line)
The Bottleneck Revealed
Jan Willem Tromp
co-founder of Epicflow
www.epicflow.com
jan.willem@epicflow.com
If you have two or
more bottlenecks,
you have ignored
the real one.