Tyre cross section measurement

1,903 views 17 slides Jan 20, 2021
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About This Presentation

A2 scanner to measure tyre cross sections with high accuracy.
Including dimension checks, EPI counting and porosity checks


Slide Content

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Have a look into your tire !
Gamma -X
Layer detection

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Cut your tire and analyse the interior

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Gamma –X
The systems for structure analysis
Gamma –4 : DIN A4
(300 x 210mm)
Aluminum housing designed to load thick samples
Gamma –2 : DIN A2
(600 x 420mm)

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Gamma –X
Special Features
(including options)
Beside others the system has following important features:
•Measure layers inside the tyre geometrically
•Measurement of distance, angle, area, counting etc.
•Painting tools to mark critical tyre parts for documentation
•A2 measurements with high resolution of A3 scanners
•Ply angle measurement –special hardware and software arrangement
•EPI counting in ply layers –special software support
•Porositity measurement –Camera support
•Database connection to realize repeated measurements
•Footprint analysis

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Gamma –X -Series
Gamma –2 :DIN A2, Resolution: 2400 x 4800 DPI, 600 x 420mm
Gamma –4 :DIN A4, Resolution: 6400 x 9600 DPI, 300 x 210mm
All systemswithimprovedsensor-sensitivity
All systemsdesignedfora productthicknessof100mm (optional larger)
All systemswithaluminumcase

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
CS –Evaluation software
Scanner + Camera + Microscope
Software packageforGamma-X scanners
Scanner Microscope Camera
CS -Software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Dimensioningsoftware
Scanner/
Camera
Image
Selected calibration
Selected sensor
Pixel
magnification
Result list
Meaurement
tools
CS –Evaluation software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Dimensioningsoftware
CS –Evaluation software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Dimensioningsoftware
Measurement results
Pixel magnification at cursor position
Dimensioning
Silica
Chimney
CS –Evaluation software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Measurement tools
Distance: Point to point
Distance: Line to line
Angle: 3 point (closed)
Angle: 4 point (open)
Circle: 3 point
Circle: 6 point (best fit)
Area: Polygon
Area: Rectangle
Counter: 6 Counting levels
Contour detection
Distance to vertical reference
Distance to horizontal reference
Circle: 6 point -segment
Distance to reference point
Footprint analysis
Distance: Circle to point
Distance: Circle to circle
Polyline length
CS –Evaluation software
Angle to horizontal (Ply)
Angle to vertical (Ply)
EPI counter

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Software features
Statistical evaluation
Display values in image on/off
Show table with results on/off
Contrast improvement
Pixel magnification
Product legend
Hotkey function
Database for measurements tasks
Zooming features
Export functions
BMP
JPG
Calibration selection
Camera adjustments
Calib
Turn 90°
Aligned image to defined line
Set horizontal reference
Set vertical reference
Set reference point
Filter tools
CS –Evaluation software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Marking& Painting tools
Lines
Arrows
Circles
Rectangles
Angles
Texts
CS –Evaluation software

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Option
Plyangle measurement
marked line
Holder to align and press ply sample down
Support to align
ply to horizontal

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Option
EPI-Counting
Automatically
generated
1 inch line
perpendicular to
defined thread
to count for EPI

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Option
Porosityanalysiswithstereomicroscopeandcamera
Trinocular stereo microscope
to look at rubber sample
B/W CMOS camera to get
image of rubber sample via
microscope
CS software to analyse image for no. of holes and hole sizes in a
square of 10 x 10mm ( yello square)

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Option
Serial Measurements-> Reports –Database connection
Access
Inspector-CS
Excel

Copyright 2020 SDS-Systemtechnik GmbH, Calw Gamma -X
Get more information
LMS-Inline for large tyres (aerospace, truck) , single side marking:
LMS (Laser Marking System) –YouTube
Company information and product overview:
www.sds-systemtechnik.de