Western heat forge PROFILE

At Western Heat and Forge (WHF) we are all about solving Customer’s problems with innovative solutions like creating a machined components supermarket of over 200 components for a tier 1 OE supplier; creating customized supply-around and consignment inventory programs, and entering into long term supply contracts with annual cost reductions. We consistently meet and exceed customer requirements of On-time delivery and Quality.

• We are the 1st company in the world to get API 20B and 6th in the world to get API 20C certification for Open and Closed Die Forgings upto PSL 4. Material grades include all steels including duplex and super duplex stainless steels, F-22, 17-4PH, F6NM and Inconel.
• We provide Services (Forging, Heat Treatment, Machining, Coating, Cladding, Lab) and Solutions (for eg. supply hydrostatically tested machined components, welded assemblies) as required by customers.

Western Heat and Forge is an ISO 9001, ISO 14001, OHSAS 18000, ISO/TS 16949, PED certified, global supplier with 3 manufacturing plants located in Pune, India.

1. •ISO 9001:2008 •ISO/TS 16949:2009 •ISO 14001:2004 •OHSAS 18001:2007
PED 97/23/EC •API Spec. Q1 •API 20B & 20C •NABL Accredited LAB
Capabilities

2. •Foundedin1988
•GlobalSupplierofheattreated,machinedforgings
•QualitysupplierofCladdedandCoatedcomponents
•FullyIntegratedOpenandClosedDieForgingFacilitywithannual
capacityof18,000Tons
ClosedDieForging-12,000Tons
OpenDieForging-6,000Tons
•CustomizedForgingcapacity1kg-1,000kgs
•Qualified for forgings in compliance with API Spec 20B & 20C and
Forging Specification Level FSL 1 to FSL 4
2
KeyFacts

3. •EmployeeStrength-Over400
•Over35%inExportssales
•TotalManufacturingSpace100,000
2
ft.(~9,300
2
mtrs.)
•CustomizedERPSystemtoaccuratelytrackorders
•State-of-the-artDieDesignandManufacturingCenter
•API6AandAMS2750EcompliantHeatTreatmentFacility
•QualifiedtosupplySSforgingshavingimpactrequirementof-196C
•NABLAccreditedLaboratory
•ModernisticMachiningfacilities–over60%machinedparts
3
KeyFacts

4. •Created a "Machined Components Super Market" for over 200 components with
significant benefits to Customer -
Zero days of manufacturing lead time
Number of suppliers managed by customer reduced from 15 to 1
Inventory management resources of space & staff dramatically reduced
WHF assumed ownership for Quality, Delivery and Supplier Management
•We add value to our product by anticipating customer needs
CladdingServicesforWeldOverlayofInconelovercomponents
CoatingServicesforPTFE,Xylan,Everslikandothercoatings
•Consignment and supply around inventory programs
•Multi-year supply programs with price variation clauses and yearly cost reductions
4
Customer Focused Innovative Solutions

5. •Services
•Forging Services, Heat Treatment Services, Machining Services
•Metallurgical and Metrological Lab Testing Services
•Coating and Cladding Services
•Tool Room Services for Tool and Die making
•Solutions
•SupplyHydrostaticallytestedmachinedcomponents
•Supplyweldedassemblies
•Anti-corrosivecoatings
•WHFcanmakecapitalinvestmentstomeetcustomerneeds
Examples-Cylindricalgrinding,specializedmachiningcellsetc.
5
WHF provides Services and Solutions

6. OHSAS 18001:2007
Cert. No:-136692-
2013-HSO-IND-DNV
ISO 14001:2004
Cert.No: 136693-
2013-AE-IND-RvA
PED 97/23/EC Annex I
Clause 4.3
Cert. No. Cert. No. 4254-
2014-CE-IND-DNV
ISO/TS 16949:2009
Cert. No-44 111 127781-
001
APII Monogram
License for
20C-0006,
20B-0001,
API ISO 9001:2008
Cert. No-2362
APISpec Q1
Q1-2265
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Certifications
ISO/TS 16949 Validity Mar. 2016
ISO 14001:2004 Validity Sep 2016
OHSAS 18001:2007 Valid till Sep 2016
Approved supplier as per PED 97/23/EC Annex I Clause 4.3
API Q 1( 9th edition)
Valid Till Mar 2017
API-ISO 9001:2008 Valid till Mar 2017
1st company in the world to be certified for API 20 B Valid till Mar 2017
6
th
company in the world to be certified for API 20 C Valid till Mar 2017

7. 7
Our Prestigious Clientele

8. 8
Our Prestigious Clientele

9. 9
High-Tech Die Design and Forge Simulation Expertise
•Highly experienced design team with over 100 years of industry experience
•8 software stations running Deform, Unigraphics, Delcamand Autocad
•DEFORM assists in 3D simulations to determine part forging feasibility
•Delcamdeployed to create Numerically Controlled Tool Path for die cutting on
high speed CNC HAAS machining centers
•Inventory of die and tooling material to facilitate rapid product development
•State of the art software simulates forging process to obtain 1st time right
forgings
Design Capabilities

10. Quality Forgings Need Quality RM
9
•StrategicrelationswithrenownedSteelMillshelpacquirevarietyofgrades
insmallbatchesandshortleadtime
•Originalmilltestcertificateswitheachsupply
•WHFcansourcerawmaterialsgloballytocustomerspecifications
•InprocessofqualifyingforINCONELforgedcomponents
Commonly forged grades
Carbon &
Low Alloy Steels
Case Carburizing SteelsStainless,Duplex & Super Duplex Steels
Through Hardening
Steels
ASTM A105 AISI8620 SAE 8822 HAISI 410 AISI 420 42CrMo4/EN 19
A350 LF2 Class 1AISI8630 18CrNiMo7AISI 316 AISI 316L EN 24/817M40
S355J2 17NiCrMo6-4EN353 AISI 304 AISI 304L 43B17
AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182F22
AISI 4140 EN354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM
AISI 4340 20MnCr5 17-4PH AISI 4330V

11. Closed Die Open Die 3” Upsetter
3 Hammers 1 -5 tons 3 Hammers 1 -3 tons Maximum Shank 80mm
Maximum Upset 125mm
Forged Component Weight
1-60 Kgs
Forged Component Weight
10 -1000 Kgs
Forged Component Weight
2 -25 Kgs
IndustriesServed
•Oil & Gas
•Mining
•Automotive
•Power Transmission
•Construction Machinery
•Material Handling Eqpt
IndustriesServed
•Oil & Gas
•Material Handling Eqpt
•Power Transmission
•Construction Machinery
•Project Industry
•Nuclear Power
IndustriesServed
•Oil & Gas
•Automotive
•Power Transmission
•Construction Machinery
•Mining
11
Forging Services

12. 12
ValveBody Bonnet MajorGate MinorGate Flanges Wing Nut Slab Gate Slab Gate
Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve
Disc
Dual PlateCheck Valve Body
Tees/Cross
Block
Round/Gear
Blank
Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular
VALVE & OIL & GAS EQUIPMENT
Forging Capabilities

13. 13
Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT
Trunion Piston Eye UCB Bottom TrackLink TrackRoller SprocketSegment
Leg Forging
Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging
CONSTRUCTION & MINING EQUIPMENT
Forging Capabilities

14. 14
Yoke Shaft Stub Yoke Half End Yoke End Yoke AxleYoke Tow Hook Yoke Yoke
Whl Brg SpindleBearing BlockSteering KnuckleBracket Relay ArmPitman Arm Spring Saddle
Link
Crank Shaft Conn Rod Spindle ForgingGear Forging Bowl Body Bowl Hood Damper Fastener
AUTOMOTIVE & OTHERS
Forging Capabilities

15. Batch Furnace Continuous Furnace Instrumentation
Capacity3-6 Tons Capacity1Ton/Hour Calibrated to API 6A,
AMS 2750E standards
Processes
•Normalizing
•Annealing, Iso-Annealing
•Solution Annealing
•Post Weld Stress Relieving
•Hardening & Tempering
•Precipitation Hardening
•Quenching Media
i.Oil
ii.Water
iii.Polymer
Processes
•Normalizing
•Iso-Annealing
•Hardening
•Tempering
•QuenchingMedia
i.Oil
ii.Water
iii.Polymer
•ChinoHT Chart
Recorders
•Chino Data Loggers
•K -Type Thermo-Couples
•Temperature Controllers
•Auto Charger for Quench
Application
•Deep-throat, fully
automated Hardness
Tester
15
Heat Treatment Services

16. 16
•Facility calibrated by NABL accredited agencies as per AMS 2750 E and API
6A Annexure M
•Expertise in heat treating different grades like Carbon steel, carburizing
steels, low alloy steel, High alloy steel, Martensitic stainless steel, Austenitic
stainless steel, Precipitation stainless steel, Duplex and super duplex stainless
steels
•Auto Charging / extractor System, Deep Throat Hardness Tester with inbuilt
measurement system calibrated as per ISO 6506-2 facilitate reliable and
repeatable heat treatment results
•Spare capacity of 500 Tons / Month for outside clients at competitive rates
with timely delivery
•Combination of Batch & Continuous furnaces with Oil, Water & polymer
quenching facility from 500 kg to 4.5 Tons per lot
Heat Treatment Services

17. 17
Deep Throat Brinell
Hardness Tester with
inbuilt measuring
system
Batch furnaces with
Auto charger for
quenching operation
Continuous furnace
with extractor
mechanism for
quenching operation
Heat Treatment Services

18. 18
Ultrasonic
Magnetic
Particle
•Third Party Inspector Approvals-LLOYDS, Bureau Veritas, Moody
International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell
•Client Approvals-Cameron, GE, Siemens, Alstom Power, Wesco, Goodwin,
NOV, Aswan National OilWellVarco
NABL Accredited Lab Services
Chemical
Analysis
Micro-
Structure
Grain-
Flow
Impact
@
-196C
Tensile
BrinellRockwell
Magnetic
Particle
Liquid
Penetrant
Ultrasonic
Non-Destructive
Testing
Hardness
Testing
Optical
Spectrometer
ARL 3460
Chemical
Testing
Mechanical
Testing

19. 19
•NABL accredited laboratory for Chemical, Mechanical and Metallurgical testing
•Third party testing services and certifications provided in accordance with
ISO/IEC 17025:2005, ASTM and IS standards.
State of the art testing facilities
•Chemical Analysis -ARL make spectrometer (26 channels)
•Mechanical Testing -Universal Testing machine (0.2% PS)
ASTM Impact testing Machine validated by NIST with facility of subzero
testing (Up to -196°C) and Profile Projector ( 50X)
•Hardness Testing -Optical Brinell Hardness Tester and Rockwell Hardness Tester
•Metallographic Image analyzer for phase analysis with photographic capability
Metallurgical Testing Services

20. 20
ARL Spectrometer
(26 Channels)
Universal Testing
machine (0.2% PS)
ASTM ImpactTesting
Machine (with NIST
validation) Testing
done till -196C
Metallurgical Testing Services

21. 21
Machining Services
50,000
2
ft.
Space
CAD
CAM
Fixtures
&
Gauges
State of Art
CNC
Machines
ISO/
TS16949
Approved
Metrology
Lab with
CMM
Tool Design
&
Engineering

22. 22
Sr Description Qty Capacity
1CNC Horizontal turning M/C 1010mm to 500mm Turning Diameter
2CNC Vertical Turning Center 3350Dia Chuck -500 Dia chuck-1000mm
3Vertical Machining Center
Okuma, Haas, Dalih, LMW
6BT40 & BT50
M/C Table 800 to 2500mm
4Horizontal Machining Center
Okuma, MitsuiSeiki, BFW
3BT-40
Table-500x500mm
Machining Capabilities
*Commissioning brand new machining facility at Chakan in 1
st
Quarter of 2016

23. 23
StateoftheArtMetrologyLab
•2CoordinateMeasuringMachines(CMMs)
•ConturographandVideoImageAnalyzertobeaddedshortly
•TrimosDigitalheightgauge0–600mm
•Micrometers&BoreGauges
•InternalPitchMeasuringinstruments
•ThreadPlugGauges,RingGauges&PlainGauges
•SpecialRTGGrooveMeasuringinstrument25-60mm
•SurfaceRoughnessMeasuringInstrumentDegreeoffinishing(R
aR
tR
z)
MetrologyLab Services

24. •ApprovedSupplierofINCONELCLADBONNETStomajorOilandGasOEM
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Supply of Turnkey Components

25. FroniusCompact Cladding Cell
HMI 10 / CCC /1500 TIG HW –Salient Features
•CNC controlled Welding system with
synchronized turn-table
•Compact design and Quick setup
•Digital communication within system controller
& power source providing maximum process
stability
•Precise torch positioning with servo-controlled
axes
•Remote maintenance via network or internet
connection
25
Cladding Services
*Planned brand new cladding facility at Chakan in 3
rd
Quarter of 2016

26. Machine Type Specification Rating
FroniusCompact Cladding Cell HMI-
T10/CCC/1500 TIG HW
Mains 400V/N/PE 50 Hz
Foot Print in mm 2723 / 1900
Faceplatein mm 1000
Part Weight Max in kgs.1500
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Cladding Services

27. www.WesternHeatForge.com
Western Heat & Forge Pvt. Ltd.
Plant I -Forging Facility
J-2 'S' Block | MIDC | Telco Road
Bhosari PUNE-411026 | INDIA
TEL [phone]
+91. 20. 2712 2667
FAX [phone]
+91. 20. 2712 2202
Plant II –Machining Facility
W -195 –B, M.I.D.C. | Bhosari
PUNE -411026 | INDIA
Plant III –Machining & Cladding Facility
New Chakan Plant
Mr. Sanjay Jindal, MD
[email protected]
[email protected]
Contacts

28. Thank You!!!!
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