Wire Rope Lubricator - 2012 JUL 111.pptx

handout on lubrication for wire ropes in adverse weather conditions

1. UNITOR WIRE LUBRATOR Marine Products Horace Lao – Technical Sales Manager (Marine Products)

2. What the crews are using now to lubricate wire rope? Marine products

3. Manually? Marine products

4. What crews are using now to lubricate wire rope? Marine products How much money & time spent on each lubricating job?

5. Marine products How safe is your wire rope?

6. Structure of wire ropes Marine products

7. SOLUTION Marine products UNITOR WIRE LUBRICATOR

8. Benefits Unitor wire lubricator P rolongs the life of a wire rope by up to 100% Increase safety level during wire lifetime Easy to use – saves time and man-hours Supplied with pump and hoses* *Seals must be order separately

9. Applying pressure inside and out during lubrication – Efficient & Effective Avoid moisture being trapped inside and causes corrosion inside the wire rope Avoid water condensation inside the rope due to changes in ambient temperature Prolongs the life of a wire rope by up to 100% Unitor wire lubricator Lubricated Non-lubricated

10. Laboratory Test Result Unitor wire lubricator

11. Lubricant consumption rate Unitor wire lubricator Lubricant consumption rate = 1.5% of the wire rope weight E.g. 1,000m of 32mm four stranded rope, The lubricant consumption = 60kg @ 6kg/100m OR 1 time treat with UWRL = 10 times by hand

12. Avoid corrosion from the inside and weaken the wire rope although it may look good from the outside Avoid accident and potential danger Increase safety level during wire lifetime Unitor wire lubricator 8 months old 7/8” wire rope can be so rusty

13. Split seals are fitted around the rope Easy to use – saves time and man-hours Unitor wire lubricator

14. High pressure grease pump 5:1 with flow control valve, drum cover, follower plate, 3m of flexible grease hose Unitor Lubricating Chamber 2 lengths of anchor chain By using high pressure the lubricator penetrates the wire and ‘pushes’ dirt and water out of the wire Complete Unitor system consists of: Unitor wire lubricator

15. Two chamber models: Unitor wire lubricator Model UWL Covers wire rope diameters from ø 4mm up to ø 35mm (1.3/8 “) Model UWL 77 C overs wire rope diameters from ø 36mm up to ø 74mm (3") Model Wire capacity Inlet pressure Inlet Air consumption Product number UWL 35 4 mm – 35 mm 7 – 8 bar ¼” 0,38 m3/min 482 728980 UWL 77 36 mm – 77 mm 7 – 8 bar ¼” 0,38 m3/min 482 728840

16. Consumables – Seals Unitor wire lubricator NB! When ordering seals, please measure the wire rope exactly best by hand (measure gauge) since it may reduce in diameter after a period in service. New ropes might be larger than the manual says.

17. Recommended Lubricant Unitor wire lubricator ROV Cable Grease / Gadus S3 - 18 kg pails - 180 kg barrels

18. In different applications Unitor wire lubricator

19. References UNITOR WIRE LUBRICATOR Neptune Shipmanagement , Sing Stolt Nilsen; N Norwegian Cruise Line, N OSM Shipmanagement , N Barber Ship Management, N Stolt Offshore BV, NL Wallem Ship Management, HK Anglo Eastern, HK Univan Ship Management Limited, HK Northern Shipping Co. RU Pan Ocean Shipping, KR Cosco Quindao Ocean Shipping, CN Thoresen & Co., (Bangkok) Ltd. Barber Ship Management, MAL Mitsubishi Corporation, VI Department of Transportation, AUS Nyk Shipmanagement , Sing Mol Thankship Management, Sing V-Ships, Sing Pacific Tankers, Sing IMC Shipping Co. PTE. Ltd. Sing RCCL Shipmanagement , Sing Eagle Shipmanagement PTE Ltd, Sing PACC Shipmanagement , Sing Orient Marine Co., Ltd., Sing Navix Marine, Sing Acomarit Oriental Shipmanagement , Sing M/S Ezra Marine Services Pte. Ltd, Sing BW Shipping Pte. Ltd, Sing Aboitz Jebsen , MAN Frontline, N Ugland Marine Service, N Interocean Ugland Management, N Ugland Nordic Shipping, N V-Ships, N The Royal Norwegian Navy, N Department of Transportation, AUS Barber Shipmanagement , UAE V-Ships, SW Stolt Comex Seaway, US Tyco Submarine Systems, US Wallem Shipmanagement , US V-Ships, US V-Ships, CY Wilh . Wilhelmsen The Royal Navy, UK Maersk , DK A.P. Möller , DK Stena Line, S Johnson Shipmanagement , S Oldendorf Carriers, D V-Ships, D International Tanker Management ( germany ), D V-Ships, UK Mol Thankship Management, UK Novo Ship, UK Mobil Shipping, UK Shell International Shipping, UK  

20. In action Unitor wire lubricator

21. Some customers say Unitor Wire Rope Lubricator is able to double the lifetime of wire ropes. What about yours?

22. Marine products